Nordson FP-200 Bedienungsanleitung

Instruction Sheet

E1997 Nordson Corporation

Issued 9/97

P/N 237 502A

Converting an FP-200 Swirl Gun

to an FP-200 Extrusion Gun

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in

this document and all other related documentation.

The Nordson FP-200 gun, when combined with the appropriate

balance-assist devices, allows the operator to maintain a neutral wrist

position while manually applying hot melt adhesives and sealants to

horizontal substrates. Two versions of the FP-200 gun are available:

extrusion and swirl. Extrusion guns can meet a wide variety of bead

deposition requirements while swirl guns permit exceptional control of

spiral pattern density and size.

Nordson offers two conversion kits: One to convert an extrusion gun to a

swirl gun and one to convert a swirl gun to an extrusion gun. This

instruction sheet contains the procedures for converting a swirl gun to an

extrusion gun.

NOTE: This conversion kit is configured to convert FP-200 gun

Part Number (P/N) 234 896 (swirl gun) to P/N 234 897 (extrusion gun).

It does not accommodate any other FP-200 gun part numbers.

This instruction sheet contains the following procedures:

SPreparing to Convert an FP-200 Gun. Complete this procedure

before performing the conversion.

SConverting an FP-200 Swirl Gun to an Extrusion Gun

SRestoring the System to Normal Operation

Use the parts lists at the end of this instruction sheet to order any

necessary Nordson parts, such as extrusion nozzles or the FP-200

extrusion gun heat shield.

1. Introduction

Shee

2Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

42--FP200--IS--02 (formerly 46--404)

Issued 9/97

P/N 237 502A

WARNING: Hot! Risk of burns! Hot applicator parts, splashed

hot melt material, and hot gun surfaces can cause severe

burns. Wear long-sleeved, heat-protective clothing, safety

goggles, and heat-protective gloves. Hot melt material may be

released forcefully.

WARNING: Risk of burns. System or material pressurized.

Air trapped in hoses and guns can spit out molten adhesive that

can cause severe burns. Failure to relieve hydraulic pressure

can result in serious burns. Relieve hydraulic pressure when

instructed to do so.

WARNING: Even when switched off, Nordson applicators,

hoses, and guns contain electrical potentials that can cause

death. Disconnect and lock out line voltage to the applicator

when instructed to do so.

1. Relieve hydraulic pressure (refer to the Relieving Hydraulic Pressure

procedure in the FP-200 gun product manual).

2. Switch the applicator circuit breaker to the OFF position.

3. Disconnect and lock out electrical power to the applicator.

4. Shut off the air supply to the gun.

5. Remove the heat shield from the existing gun as follows:

a. Remove the auxiliary guide handle.

b. Disconnect the extrusion and swirl air lines from the service block

and air manifold.

c. Remove the heat shield.

d. Reconnect the extrusion and swirl air lines. Do not reinstall the

auxiliary guide handle.

6. Remove the existing gun from the suspension system by

disconnecting the hose hydraulically and electrically and by

disconnecting the air line.

. Preparing to Convert an

FP-200 Gun

Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

Issued 9/97

P/N 237 502A

CAUTION: The kit for converting a swirl gun to an extrusion

gun does not include a heat shield. To comply with

Underwriter’s Laboratory (UL), Canadian (C-UL), and

Conformité Européenne (CE) standards, heat shield

P/N 234 970 must be used on the converted extrusion gun.

The swirl gun heat shield is 19 mm (3/4in.) longer than the

extrusion gun heat shield and could obstruct the operator’s

visibility of the adhesive’s point of application.

Follow this procedure to convert an FP-200 swirl gun to an extrusion gun.

Figures 1 and 2 identify the components referred to in the procedure (for

clarity, the heat shield is not shown).

4203201

410

234567

910

Fig. 1 FP-200 Swirl Gun Components

1. Swirl air line plastic tube

2. #10–32 connector

3. Gun mounting plate

4. Mounting bracket

5. Swirl air line universal elbow

6. Air regulator

7. Extrusion air line universal elbow

8. T manifold

9. Outlet air line swivel fitting

10. Outlet air line

11. Extrusion air line

12. Module

13. Swirl air line male connector and

tube nut

14. Air manifold

15. Swirl air line metal tube

16. Service block

17. Tube clamp

. Converting an FP-200

Swirl Gun to an

Extrusion Gun

4Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

42--FP200--IS--02 (formerly 46--404)

Issued 9/97

P/N 237 502A

4203202

Fig. 2 FP-200 Extrusion Gun Components

1. Gun mounting plate

2. Mounting bracket

3. Extrusion air line universal elbow

4. Outlet air line swivel fitting

5. Outlet air line

6. Extrusion air line

7. Extrusion air line male connector

and tube nut

8. Module

9. Service block

10. Bulkhead fitting

. Converting an FP-200

Swirl Gun to an

Extrusion Gun (contd.)

Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

Issued 9/97

P/N 237 502A

1. Make sure you have completed the Preparing to Convert an FP-200

Gun procedure before proceeding.

NOTE: See Figure 3 for steps 2 through 6.

2. Unthread and remove the outlet air line swivel fitting from the

T manifold.

3. Disconnect the extrusion air line universal elbow from the T manifold.

4. Disconnect the swirl air line universal elbow from the air regulator and

the #10–32 connector and set the elbow aside. It will be used later.

5. Remove the air regulator locking nut and washer, then extract the air

regulator from the mounting bracket.

6. Remove the mounting bracket from the gun mounting plate.

4203209

55553

Fig. 3 Disconnecting the Swirl Air Line (Top View)

1. Gun mounting plate

2. Mounting bracket

3. Air regulator, washers, and locking

nuts

4. T manifold

5. Outlet air line swivel fitting

6. Extrusion air line universal elbow

7. Swirl air line universal elbow

8. Plastic tube and #10–32

connector

he S

6Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

42--FP200--IS--02 (formerly 46--404)

Issued 9/97

P/N 237 502A

7. Remove the air manifold, swirl air line, and CF-200 wide pattern

module from the service block.

4203210

Fig. 4 Removing the Air Manifold, Swirl Air Line, and Module

1. Service block

2. Module

3. Module socket-head screw

4. Air manifold (swirl air line

attached)

5. Air manifold socket-head screws

6. Swirl air line

NOTE: See Figure 5 for steps 1 through 5.

1. Reinstall the mounting bracket on the opposite side of the gun

mounting plate. Ensure that the mounting bracket is positioned as

shown in Figure 5.

2. Install the bulkhead fitting in the mounting bracket.

3. Attach the bulkhead fitting to the extrusion air line universal elbow.

4. Attach the universal elbow that was removed in step 4 of

Disassembling the Swirl Gun to the opposite side of the bulkhead

fitting.

he S

(

contd.)

Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

Issued 9/97

P/N 237 502A

5. Thread the outlet air line swivel fitting into the outlet air line universal

elbow.

4203203

Fig. 5 Installing the Extrusion Air Line (Top View)

1. Gun mounting plate

2. Outlet air line universal elbow

3. Outlet air line swivel fitting

4. Bulkhead fitting (including

washers and locking nut)

5. Extrusion air line universal elbow

6. Mounting bracket

(

contd.)

4203188

8Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

42--FP200--IS--02 (formerly 46--404)

Issued 9/97

P/N 237 502A

6. Install the new H-200 adjustable module on the service block as

follows:

a. Lubricate the new module’s o-rings.

b. Wipe off any hot melt material on the service block, especially

around the air passages.

c. Apply PTFE paste to the two module socket-head screws.

CAUTION: Do not overtighten. Overtightening can strip the

threads.

Fig. 6 Installing the New Module

d. Use the socket head screws to secure the new module to the

service block. Torque the screws to 30 in-lb.

NOTE: For best results, torque the screws again after the applicator

reaches operating temperature.

NOTE: Nozzles must be ordered separately. Refer to Section 5,

Parts.

7. Install the extrusion gun heat shield as follows:

a. Disconnect the extrusion air line by unthreading the tube nut

at the male connector on the service block.

b. Wrap the cover around the module and service block and

fasten it.

c. Reconnect the extrusion air line.

8. Reinstall the auxiliary guide handle.

9. Go to Section 4, Restoring the System to Normal Operation.

Use this procedure to restore the applicator and converted gun to normal

operation.

1. Reconnect the gun to the suspension system by reconnecting the gun

and hose hydraulically and electrically, then reconnecting the gun to

the air supply.

2. Restore electrical power to the applicator.

3. Move the applicator circuit breaker to the ON position.

4. Let the unit and hose reach operating temperature.

(

contd.)

. Restoring the System to

Normal Operation

Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

Issued 9/97

P/N 237 502A

5. Retighten gun-to-hose and gun-to-applicator fittings.

6. Check for low pressure leaks at the gun-to-hose fitting.

7. Turn the air supply on.

8. While slowly restoring air pressure to the gun to 379.2 kPa (55 psi),

check for leaks. Retighten fittings as necessary.

9. Resume normal operation.

To order parts, call the Nordson Customer Service Center at

800-241-8777 or contact your local Nordson representative. Use the

following parts lists to describe and locate parts correctly.

Table 1 lists the FP-200 conversion kit part number (P/N) and the part

numbers for the parts contained in the kit. It also lists the part numbers

for the swirl gun heat shield and for Loctite, which is an anaerobic

sealant.

Table 1 FP-200 Conversion Kit and Accessories

Part Description Quantity Note

303 029 Kit, Swirl to Extrusion, FP-200 –A, B

133 459 SModule, H-200, Adjustable 1

234 885 SFitting, Bulkhead 1

234 970 Shield, Heat, FP-200, Extrusion 1

174 885 Loctite 222, low strength, 0.5 ml –

NOTE A: This kit converts P/N 234 896 to P/N 234 897. Order the heat shield (P/N 234 970) separately.

B: Order nozzles separately. Refer to Table 2.

The FP-200 extrusion gun accommodates any standard H-200 extrusion

nozzle. Table 2 lists the part numbers for extended extrusion nozzles

commonly used with the FP-200 extrusion gun.

Table 2 Extended Extrusion Nozzles Used with the FP-200 Gun

P/N Orifice Diameter Notes

710 245 0.64 mm (0.025 in.) 56 mm (2.2 in.) engagement length

709 018 1.07 mm (0.042 in.) Use with H-200 adjustable module

(

)

710 246 1.55 mm (0.061 in.)

(

)

724 268 2.29 mm (0.090 in.)

703 223 4.75 mm (0.187 in.)

. Restoring the System to

Normal Operation (contd.)

.Parts

cce

10 Swirl Gun to an FP-200 Extrusion Gun

E1997 Nordson Corporation

42--FP200--IS--02 (formerly 46--404)

Issued 9/97

P/N 237 502A

Original copyright date 1997. Nordson and the Nordson logo are registered trademarks of Nordson Corporation.

Loctite is a registered trademark of Loctite Corporation.

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