Nordson ColorMax Bedienungsanleitung

Color Change – Spray to Waste

ColorMax

System With

Encore

HD Feed Center

ColorMax

System

With

Encore

Feed

Center

Color Change Tasks - Cyclone Side Operator

Stop spraying powder after the last part passes the operator

station

Clean the exterior of the spray gun and place the gun in the

holder, so it is pointing into the booth.

Close and latch the operator door.

MtthFdCt

ove

Remove the powder lance from the hopper and insert it into the

purge chute. Lance

Turn

OFF

the

bulk feed (if equipped) and

reclaim pumps.

Purge Chute

Turn

OFF

the

bulk

feed

(if

equipped)

and

reclaim

pumps.

Turn OFF the sieve.

Disconnect the bulk feed and reclaim hoses from the sieve and

t th t th t b th b k ll

connec

e purge s

s on

Remove the siphon hose from the bulk powder supply and

connect it to the purge holder. Purge Stubs

Unclamp the sieve deck and turn the pan chute so it points toward

the back of the feed center.

Re-clamp the deck. Pan Chute

Turn ON the reclaim pump.

Turn ON the Color Change switch to start the automatic gun

blowoff /all guns purge cycle.

Di t th fl idi i i t bi f th f d h

sconnec

idi

ng a

rom

opper.

Remove the level sensor from the feed hopper.

Blow off the lid of the feed hopper.

Remove the feed ho

er from the feed center.

Level Sensor

Blow off the lance, the purge chute, and the ceiling, walls, and

fl f th f d t

Fluidizing Tubing

oor o

cen

er.

When the other operator is done cleaning the inside of the booth,

Turn OFF the reclaim pump.

Color Change Tasks – Cyclone Side Operator

Disassemble and clean the sieve

Disassemble

and

clean

the

sieve

Remove the screen gasket and clean it thoroughly.

Blow off the sieve brackets and the interior of the feed center once

more. If necessary, clean the interior with clean cloths.

Re-assemble the sieve.

Turn ON the reclaim pump.

Make sure the transfer hoses are still connected to the purge

holders.

Press the reclaim pump purge button to start the purge cycle.

Move to the Cyclone

Open the transfer pan and blow it clean

while the bulk feed and reclaim pumps are purging. Cyclone Flange

Blow clean the bottom flange of the cyclone.

Lock the transfer pan in the open position.

Move to the Feed Center

Press the manual purge button at the bulk feed station to purge the

bulk feed transfer pump.

Re-assemble the sieve but do not clamp the deck.

Install the new color feed hopper in the feed center.

Make sure the hopper vent tube is inserted into the vent stub on the

Make

sure

the

hopper

vent

tube

inserted

into

the

vent

stub

the

back wall of the feed center.

Insert the sieve pan chute into the hopper inlet tube, then clamp

the sieve deck.

Itllthl l ithfd

eve

sensor

opper.

Connect the fluidizing air tubing to the feed hopper.

Move to the Cyclone

Release the two latches and swing the lower section into the

cleaning position

cleaning

position

Open the cleaning duct slide gate.

Move to the Feed Center

Remove the lance from the purge chute and install it through the

lance holder and into the powder

lance

holder

and

into

the

powder

Connect the bulk feed hose to the sieve.

If not spraying to waste before production, connect the reclaim

hose to the sieve.

Turn OFF the color change switch.

Insert the bulk feed siphon hose into the new powder.

Turn ON the sieve.

Turn ON the reclaim and bulk feed pumps.

If spraying to waste before production,

Spray until confident all old powder is out of the system.

Move to the feed center, turn OFF the reclaim pump and sieve.

Connect the reclaim hose to the sieve.

Turn ON the sieve and reclaim pump.

Color Change – Spray to Waste

ColorMax

System With

Encore

HD Feed Center

ColorMax

System

With

Encore

Feed

Center

Color Change Tasks - Non-Cyclone Side Operator

Stop spraying powder after the last part passes.

Clean the exterior of the spray gun and place the gun in the holder,

so it is pointing into the booth.

Close and latch the operator door.

M t th Et Ed fth B th

ove

Close and latch the booth entry doors.

Move the booth off-line. (Roll-on/Roll-off booths)

Turn all automatic guns off.

Move to the Exit End of the Booth

Move

the

Exit

End

the

Booth

When the gun blow off/purge cycle is complete:

• Blow off the door and exit opening sills, then open the operator

door and blow off the interior of the booth, working from top to

bottom, from exit end to entry end of booth, blowing the powder

toward the riser inlet.

• Blow off the automatic gun tips.

• Blow off theAeroDecks™ and lift them open.

Blow off the riser inlet.

Open the riser door and blow off the interior of the riser.

For Hard-to-Clean Powders:

Wipe down the booth interior, riser inlet, and riser interior with damp

cotton towels.

Do not touch the canopy walls with your bare hands. Wear

cotton gloves Skin oils and other contaminants will affect the

cotton

gloves

Skin

oils

and

other

contaminants

will

affect

the

ability of the Apogee®panels to shed powder.

Set theAeroDecks in the operating position and exit the booth.

Close and latch the exit door.

ColorChangeTasks – Non‐CycloneSideOperator

Move to the Cyclone

Blow off the lower section of the cyclone. Start at the

flange and blow toward the bottom with a circular

motion.

Blow off the bottom flange and interior of the cyclone.

Swing the lower section of the cyclone down and latch it

closed.

Swing the transfer pan down and latch it closed.

Close the cleaning duct slide gate.

Othbthd t

th t d f th b th (if

pen

oors a

e en

ry en

(if

not already opened).

Set all automatic guns to the auto mode.

Start spraying new powder.

If Spraying to Waste

Spray until confident that all old powder is out of the

system.

Do not start production until the cyclone side operator

has connected the reclaim hose to the sieve.

ColorMax, Encore, HDLV, Nordson, and the Nordson logo are

registered trademarks of Nordson Corporation.

AeroDeck is a trademark of Nordson Corporation.

All other trademarks are the property of their respective owners.

Nordson Corporation Amherst, Ohio USA

Issued 7/13

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