Oliver Hi-Cap N Series Bedienungsanleitung

Hi-Cap N Series

Destoners

Version 1.0 | 1/5/23

Oliver Manufacturing Company •27151 Harris Road •La Junta, CO 81050 •(888) 254

7814 •olivermanufacturing.com

Operations manual

Page | 2

Safety Considerations

Important Safety Precautions for using the Hi-cap Stoner

•Always follow applicable safety standards and protocols when performing

maintenance or service.

•Always ensure that the stoner and components are electrically grounded.

•Always de-energize and lock out the electrical panel before working inside the

stoner cabinet or inside of the stoner.

•Always wear proper PPE - face shields, hard hats, safety shoes, insulating

(rubber) gloves with protectors, insulating sleeves, and flame-resistant (FR)

clothing when work must be performed in a live or energized electrical panel.

•Always wear proper PPE - safety glasses, hard hats, safety shoes, respirator

and gloves when inspecting the stoner or performing maintenance.

•Never operate the stoner with the air filters removed.

•Never operate the stoner with the deck removed.

•Never operate the stoner with missing or worn parts.

•Never operate the stoner with worn or damaged decks.

•Never use the stoner as a table or workstation.

•Never stand on the stoner and/or dust hood.

•Always wear ear protection when operating the stoner.

•Always keep machine clean and properly adjusted.

•Periodically inspect the Stoner, for wear and correct operation, in accordance

with Oliver Manufacturing’s maintenance recommendations.

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Contents

I. INTRODUCTION .........................................................................................................................................6

II. INSTALLATION ......................................................................................................................7

2.1 De skidding/Uncrating................................................................................................7

2.2 Foundation and Space Requirements ...................................................................7

2.3 Electrical Requirements and Precautions...........................................................9

2.4 Clean Air Source/Exhaust .......................................................................................10

2.5 Warranty Clause.......................................................................................................... 10

III. FUNCTIONAL OPERATION OF THE STONER..........................................................11

3.1 The Process of Stratification.................................................................................. 11

3.2 The Theory in Practice .............................................................................................12

3.3 Guidelines for Use of Stoner................................................................................... 15

IV. CONTROL COMPONENTS OF THE STONER.............................................................16

4.1 The Deck......................................................................................................................... 16

4.2 The Four Basic Adjustments ..................................................................................17

Feed Rate ..........................................................................................................................18

Tilt .......................................................................................................................................19

Eccentric Speed..............................................................................................................19

Air Adjustment............................................................................................................... 20

4.3 EXHAUST AIR ADJUSTMENT

.......................................................................21

4.4 HIGH END PNEMUATIC GATE CONTROL

..............................................22

V. START UP AND OPERATION .......................................................................................... 23

5.1 Initial startup Procedure.........................................................................................23

5.2 Stoner Operation ........................................................................................................24

5.3 Increasing Capacity ...................................................................................................25

5.4 Separation Troubleshooting .................................................................................26

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VI. APPENDICES .......................................................................................................................................... 26

Appendix A: Maintenance and Basic Troubleshooting........................................... 32

A.1 Recommended maintenance Items ....................................................................33

A.1.1 Deck..............................................................................................................................33

A.1.2

Belts and Sheave

.....................................................................................................34

A.1.3 Bearings......................................................................................................................34

A.1.4 Air Filters(non-heat)............................................................................................. 34

A.2 Machine Troubleshooting....................................................................................... 35

A.2.1 Blinded Deck.............................................................................................................35

A.2.2 Dirty Air Filters/Obstructed Air Flow............................................................ 35

A.2.3 Inadequate Foundation........................................................................................35

A.2.4 Belt Slipping..............................................................................................................35

A.2.5 Wrong Machine Settings ......................................................................................36

Appendix B: The ABB ACS380 VFD..................................................................................26

B.1 Getting to know the VFD keypad..........................................................................27

B.2 Programming the VFD from the keypad ........................................................... 30

B.3 VFD parameter list....................................................................................................31

Appendix C: Timer manual.................................................................................................26

C.1 Getting to know timer operation..........................................................................27

C.2 Timer dip switch selection .....................................................................................30

Appendix D: Electrical and Dimensional drawings ..................................................32

D.1 Hi-cap N Stoner 480V Electrical drawing .....................................................34

D.2 Hi-cap N Stoner Dimensional drawing...........................................................36

A.1.2

Page | 5 
 
 
List of Tables 
Table 1 –Electric Requirements and Precaustions................................................. 9 
Table 2 –Fan and Eccentric VFD parameter list ................................................... 31 
 
List of Figures 
Figure 1 –Destoner installation ............................................................................. 8 
Figure 2 –Stratification process........................................................................... 12 
Figure 3 –Stoner Top ideal view .......................................................................... 12 
Figure 4 - Sectional view of stoner deck operation .............................................. 14 
Figure 5 –Stoner deck overview ...........................................................................16 
Figure 6 –Stoner Controls ................................................................................... 17 
Figure 7 –Stoner console......................................................................................18 
Figure 8 –Dusthood Pressure Gauge on the Console ........................................ 420 
Figure 9 –Gate Timer Open and Closed on the Cabinet....................................... 21 
Figure 10 –Gate 3-way swtich on the Console..................................................... 22 
Figure 11 –Stoner Opeartion Step 1 .................................................................... 24 
Figure 12 –Stoner Opeartion Step 2 .................................................................... 24 
Figure 13 –Stoner Opeartion Step 3 .................................................................... 25 
Figure 14 –Stoner separation patterns................................................................ 31 
Figure 15 –New deck vs. worn deck .................................................................. 24 
Figure 16 –VFD keypad overview...................................................................... 24 
Figure 17 –VFD keypad display ......................................................................... 25 
Figure 18 –VFD keypad status line..................................................................... 31 
Figure 19 –VFD Faults and Warnings ............................................................... 24 
Figure 20 –Changing VFD parameters............................................................... 24 
 
 
 

Page | 6

Page | 7

I.INTRODUCTION

CONGRATULATIONS! You have just purchased a well-built machine that can

earn substantial profits for you, if you take time right now to understand the

Oliver Stoner N and how it works. Please take a few minutes to read the

following document.

The Hi-cap Stoner N-Series is designed to separate particles of similar size

that differ in weight, eliminating heavy trash and stones. The Stoner

should not be used as a cleaning machine to remove dust, dirt, sticks and

other refuse frequently found in harvested crops. In all processing

situations, the best results are obtained from the stoner when the product has

been thoroughly pre-cleaned and sized, using the proper equipment for these

purposes. Under these conditions, the stoner is then able to show what it can

really do!

Page | 8

II.INSTALLATION

This section explains the installation requirements for the Stoner. All Oliver

Stoners have been tested per Oliver Manufacturing’s protocols, at our facility, to

ensure the quality of the machine. Stoners are operated on test blocks at the factory

for a minimum of five hours. During and after operation, the drive mechanism and

controls are checked to ensure that they will operate satisfactorily when you set

them up at your factory.

2.1 De-Skidding and Uncrating

Although Oliver is built to give years of service, it can be damaged while

uncrating. First the top of the crate should be carefully removed. Then take off the

sides. After the top and sides are withdrawn, the Oliver Stoner can be disengaged

from the bottom of the crate by removing the four 3/8" bolts located on the

mounting flanges of the stoner. While removing the crate, do not put anything on

the separating deck. If the deck is damaged, good separations are impossible. Also,

be careful not to puncture the filter screens located on the sides of the machine. If

the filter screens are damaged, dirt may be sucked into the machine and may plug

the deck.

Immediately after uncrating your Oliver Stoner, inspect for shipping damage.

If the machine is impaired in any way, it was caused in transit and a claim should

be filed with the carrier.

The feed hopper, mounting brackets and discharge hoppers are attached to

the inside of the crate or the inside of the stoner. All items securely fastened inside

the stoner may be removed by opening the filter screens and cutting the tie wires.

2.2 Foundation and space requirements

Foundation Requirement: A solid foundation is required for your Oliver

Stoner. False vibrations from flooring can ruin the separation quality of the

machine. A six-inch concrete slab makes an ideal platform but is not essential. Many

customers operate Oliver Stoners on wooden floors with no problems. If you feel

that your floor is insecure, please contact the factory for recommendations.

Page | 9

Location. The selected location for the installation must also have sufficient space

around the equipment for proper ventilation. Do not block the equipment airflow

filters. The selected location must have sufficient space around the Electrical cabinet

(if equipped) for working clearance as prescribed by the National Electric Code

Selection 110-26 or local Authority Having Jurisdiction.

When locating your stoner, be sure that you leave adequate clearance to

operate the controls and to remove the deck for changing or cleaning. Tooperate

the controls and provide normal maintenance, we recommend a minimum of 4 ft.

clearance. A space approximately equal to the dimensions of the deck is adequate

for deck removal from the heavy end. Please refer to our layout print at the end of

these instruction manual for dimensional information.

MINIMUM 4 FT

CLEARANCE

Figure 1: Destoner

installation

CLEARANCE TO OPEN

ELECTRICAL CABINET DOOR

Page | 10

2.3 Electrical Requirement: After your stoner is mounted on a secure

foundation, you are ready to make electrical connections. The Stoner comes with a

complete electrical cabinet that is wired to all the electrical components, such as the

motors, reference keypads and dust hood light. Typical voltages would be 230V and

460V, three-phase, at 60 Hz, however other voltages can be accommodated.

Cable Size

AWG or kcmil

Terminal Torque Requirements

Lbs - in

N-m

Lbs - in

N-m

18-10

4.0

9.0

4.5

9.0

6 - 4

5.1

165

18.6

5.6

275

31.1

5.6

275

31.1

5.6

275

31.1

1/0 - 2/0

5.6

385

43.5

3/0 - 4/0

5.6

500

58.5

250 - 350

5.6

650

73.4

400

5.6

825

93.2

500

5.6

825

93.2

600 - 700

5.6

1000

113.0

Always ensure that all applicable national and local electrical standards are

followed during installation. For field connections, refer to the electrical schematics

provided inside of the electrical cabinet. When penetrating the electrical cabinet for

field wiring the electrician must enter the cabinet from the bottom. Failure to do this

will result in voiding the factory warranty on the electrical cabinet.

OVERCURRENT AND PROTECTIVE DEVICE (OCPD) Sizing. Short circuit and

overload protection must be provided upstream of the power quality equipment.

Fused disconnects should be sized no less than 135% of the rated capacitor current.

Tocheck for proper belt tension, first turn the machine off. Then apply pressure

to the side of the belt midway between the pulleys. The belts should deflect

Table 1: Electrical Requirements and Precautions

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