Omron 3G3MV-P10CDT-E Bedienungsanleitung

Cat. No. I01E-EN-01 Note: Specifications subject to change without notice.

3G3MV Programmable Controller Option Board USER´S MANUALCat. No. I01E-EN-01

USER'S MANUAL

Programmable Controller

Option Board

Models 3G3MV-P10CDT-E

and 3G3MV-P10CDT3-E

(For SYSDRIVE 3G3MV Multi-function Compact Inverters)

Cat. No. I01E-EN-01

Authorised Distributor:

Printed in Europe

I01E-EN-01_3G3MV.qxd 02.09.2003 09:26 Seite 1

3G3MV-P10CDT PLC Option Unit

User’s Manual

Revised June 2003

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always consult

the information provided with them. Failure to heed precautions can result in injury to people or dam-

age to the product.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalised in this manual. The word “Unit” is also capitalised when it refers

to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller and is not used as an abbreviation for any-

thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

1, 2, 3… 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 2003

or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of

OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is

constantly striving to improve its high-quality products, the information contained in this manual is subject to change

without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the

information contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS ......................................................................................viii

1Intended Audience.................................................................................................................................................... ix

2General Precautions.................................................................................................................................................. ix

3Safety Precautions ......................................................................................................................................................x

4Maintenance and Inspection Precautions ................................................................................................................. xi

5Operation and Adjustment Precautions.................................................................................................................... xi

6Wiring Precautions.................................................................................................................................................. xii

7Application Precautions .......................................................................................................................................... xii

8EC Directives ......................................................................................................................................................... xiv

SECTION 1

INTRODUCTION ...................................................................................... 1

1-1 3G3MV-P10CDT Features and Functions .............................................................................................................2

1-2 System Configurations ...........................................................................................................................................5

1-3 3G3MV-P10CDT Structure and Operation............................................................................................................6

1-4 Comparison with the CPM2C-S...........................................................................................................................10

1-5 Preparation for Operation .....................................................................................................................................16

SECTION 2

UNIT COMPONENTS AND SPECIFICATIONS ................................17

2-1 Specifications .......................................................................................................................................................18

2-2 Unit Components..................................................................................................................................................26

SECTION 3

INSTALLATION AND WIRING ...........................................................31

3-1 Installation ............................................................................................................................................................32

3-2 Wiring...................................................................................................................................................................35

3-3 Connecting I/O Devices .......................................................................................................................................35

3-4 Wiring Communication Cables ............................................................................................................................37

3-5 Programming Device Connections.......................................................................................................................37

SECTION 4

COMMUNICATION, COUNTER AND PULSE ..................................38

4-1 PLC-setup Communication ..................................................................................................................................39

4-2 High-speed Counters ............................................................................................................................................42

4-3 Input Interrupts In Counter Mode.........................................................................................................................45

4-4 Pulse Output Functions.........................................................................................................................................48

SECTION 5

INVERTER INTERFACE.......................................................................56

5-1 Inverter interface ..................................................................................................................................................57

5-2 I/O Allocation IR..................................................................................................................................................57

5-3 I/O Allocation DM ...............................................................................................................................................60

5-4 Transfer command................................................................................................................................................61

APPENDIX A

INSTRUCTIONS ......................................................................................69

APPENDIX B

EXAMPLE PROGRAMS.........................................................................71

B-1 Basic RUN template program ............................................................................................................................. 71

B-2 Basic Writing Parameter template program ........................................................................................................ 71

B-3 Basic Read Parameter template program ............................................................................................................ 76

B-4 Basic Positioning template program ................................................................................................................... 79

REVISION HISTORY..............................................................................97

About this Manual:

The 3G3MV-P10CDT is a high-speed Programmable Controller (PLC) with a build-in 3G3MV Inverter

interface. There are two manuals describing the setup and operation of the 3G3MV-P10CDT: The

3G3MV-P10CDT Operation Manual (this manual) and the CPM1/ CPM1A/CPM2A/CPM2C/SRM1(-V2)

Programming Manual (W353). (The CPM1/CPM1A/CPM2A/ CPM2C/SRM1(-V2) Programming Manual

is referred to as simply the Programming Manual in this manual.) This manual describes the system

configuration and installation of the 3G3MV-P10CDT and provides a basic explanation of operating

procedures for the Programming Consoles. Read this manual first to acquaint yourself with the 3G3MV-

P10CDT.

Refer to the SYSDRIVE 3G3MV Multi-function Compact Inverter User’s Manual for descriptions of the

specifications and installation of the 3G3MV Inverters.

The SYSMAC Support Software Operation Manuals: Basics and C-series PLCs (W247 and W248)

provide descriptions of SSS operations for the 3G3MV-P10CDT and other SYSMAC C-series PLCs.

The SYS-MAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide

descriptions of ladder diagram operations in the Windows environment. The CX-Programmer User

Manual (W361) and the CX-Server User Manual (W362) provide details of operations for the WS02-

CXPC1-E CX-Programmer.

Please read this manual carefully and be sure you understand the information provided before attempt-

ing to install and operate the 3G3MV-P10CDT.

Section 1 describes the special features and functions of the 3G3MV-P10CDT, shows the possible

system configurations, and outlines the steps required before operation. Read this section first when

using the 3G3MV-P10CDT for the first time.

Section 2 provides the technical specifications of the 3G3MV-P10CDT and describes the main compo-

nents of these Units.

Section 3 provides information on installing and wiring a 3G3MV-P10CDT. Be sure to follow the direc-

tions and precautions in this section when installing the 3G3MV-P10CDT in a panel or cabinet, wiring

the power supply, or wiring I/O.

Section 4 describes the PLC setup for the communication ports, the counter and pulse-output func-

tionality

Section 5 explains the interface with the 3G3MV Inverter

Appendix A provides the instruction set.

Appendix B provides examples.

WARNING Failure to read and understand the information provided in this manual may result

in personal injury or death, damage to the product, or product failure. Please read

each section in its entirety, and be sure you understand the information provided in

the section and related sections before attempting any of the procedures or

operations given.

vii

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PLC) and related devices.

The information contained in this section is important for the safe and reliable application of the Programmable

Controller. You must read this section and understand the information contained before attempting to set up or

operate a PLC system.

1Intended Audience.................................................................................................................................................... ix

2General Precautions.................................................................................................................................................. ix

3Safety Precautions ..................................................................................................................................................... x

4Maintenance and Inspection Precautions.................................................................................................................. xi

5Operation and Adjustment Precautions .................................................................................................................... xi

6Wiring Precautions .................................................................................................................................................. xii

7Application Precautions........................................................................................................................................... xii

8EC Directives.......................................................................................................................................................... xiv

viii

RECAUTIONS

1Intended Audience

This manual is intended for the following personnel, who must also have

knowledge of electrical systems (an electrical engineer or the equivalent).

•Personnel in charge of installing FA systems.

•Personnel in charge of designing FA systems.

•Personnel in charge of managing FA systems and facilities.

2General Precautions

The user must operate the product according to the performance

specifications described in the operation manuals.

Before using the product under conditions which are not described in the

manual or applying the product to nuclear control systems, railroad systems,

aviation systems, vehicles, combustion systems, medical equipment,

amusement machines, safety equipment, and other systems, machines and

equipment that may have a serious influence on lives and property if used

improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are

sufficient for the systems, machines, and equipment, and be sure to provide

the systems, machines, and equipment with double safety mechanisms.

This manual provides information for installing and operating OMRON

3G3MV Inverter PLC Option Units. Be sure to read this manual before

operation and keep this manual close at hand for reference during operation.

WARNING It is extremely important that a PLC, and all PLC Units, be used for the

specified purpose and under the specified conditions, especially in

applications that can directly or indirectly affect human life. You must consult

with your OMRON representative before applying a PLC system to the above

mentioned applications.

Observe the following precautions when using the SYSDRIVE Inverters and

peripheral devices.

This manual may include illustrations of the product with protective covers

removed in order to describe the components of the product in detail. Make

sure that these protective covers are on the product before use.

Consult your OMRON representative when using the product after a long

period of storage.

WARNING Do not touch the inside of the Inverter. Doing so may result in electrical

shock.

WARNING Operation, maintenance, or inspection must be performed after turning OFF

the power supply, confirming that the CHARGE indicator (or status

indicators) are OFF, and after waiting for the time specified on the front

cover. Not doing so may result in electrical shock.

WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the

cables. Doing so may result in electrical shock.

WARNING Do not touch the rotating parts of the motor under operation. Doing so may

PRECAUTIONS

result in injury.

WARNING Do not modify the product. Doing so may result in injury or damage to the

product.

Caution Do not store, install, or operate the product in the following places. Doing so

may result in electrical shock, fire or damage to the product.

•Locations subject to direct sunlight.

•Locations subject to temperatures or humidity outside the range specified in

the specifications.

•Locations subject to condensation as the result of severe changes in

temperature.

•Locations subject to corrosive or flammable gases.

•Locations subject to exposure to combustibles.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

•Locations subject to shock or vibration.

Caution Do not touch the Inverter radiator, regenerative resistor, or Servomotor while

the power is being supplied or soon after the power is turned OFF. Doing so

may result in a skin burn due to the hot surface.

Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so

may result in damage to the product or malfunction.

Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations. Not doing so may result in equipment damage.

•Locations subject to static electricity or other forms of noise.

•Locations subject to strong electromagnetic fields and magnetic fields.

•Locations subject to possible exposure to radioactivity.

•Locations close to power supplies.

3Safety Precautions

WARNING The Unit refreshes I/O even when the program is stopped (i.e., even in

PROGRAM mode). Confirm safety thoroughly in advance before changing

the status of any part of memory allocated to I/O or the Inverter. Any changes

to the data allocated to any of these may result in unexpected operation of

the loads connected to the Unit or Inverter. Any of the following operation

may result in changes to memory status.

•Transferring I/O memory data from a Programming Device to the Unit.

•Changing present values in memory with a Programming Device.

•Force-setting/-resetting bits with a Programming Device.

•Transferring I/O memory from a host computer or from another PLC on a

network.

WARNING Do not attempt to take any Unit apart while the power is being supplied.

Doing so may result in electric shock.

RECAUTIONS

WARNING Do not touch any of the terminals or terminal blocks while the power is being

supplied. Doing so may result in electric shock.

WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do

so may result in malfunction, fire, or electric shock.

Caution Execute online edit only after confirming that no adverse effects will be

caused by extending the cycle time. Otherwise, the input signals may not be

readable.

Caution Confirm safety at the destination node before transferring a program to

another node or changing contents of the I/O memory area. Doing either of

these without confirming safety may result in injury.

4Maintenance and Inspection Precautions

WARNING Do not touch the Inverter terminals while the power is being supplied.

WARNING Maintenance or inspection must be performed only after turning OFF the

power supply, confirming that the CHARGE indicator (or status indicators) is

turned OFF, and after waiting for the time specified on the front cover. Not

doing so may result in electrical shock.

WARNING Maintenance, inspection, or parts replacement must be performed by

authorized personnel. Not doing so may result in electrical shock or injury.

WARNING Do not attempt to take the Unit apart or repair. Doing either of these may

result in electrical shock or injury.

Caution Carefully handle the Inverter because it uses semiconductor elements.

Careless handling may result in malfunction.

Caution Do not change wiring, disconnect connectors or Operator, or replace fans

while power is being supplied. Doing so may result in injury or malfunction.

Caution Be sure to wire correctly and securely. Not doing so may result in injury o

damage to the product.

5Operation and Adjustment Precautions

WARNING Turn ON the input power supply only after mounting the front cover, terminal

covers, bottom cover, Operator, and optional items. Not doing so may result

in electrical shock.

WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, o

optional items while the power is being supplied. Not doing so may result in

electrical shock.

WARNING Do not operate the Operator or switches with wet hands. Doing so may result

in electrical shock.

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