Oriental motor ES01 Bedienungsanleitung

Speed Controller

ES01

ES02

OPERATING MANUAL

HP-5018-10

Thank you for purchasing an Oriental Motor product.

This Operating Manual describes product handling procedures and safety precautions.

●Please read it thoroughly to ensure safe operation.

●Always keep the manual where it is readily available.

Table of Contents

Before using the product ……………… Page 2

Safety precautions ……………………… Page 3

Installation ……………………………… Page 5

Connection and operation …………… Page 8

Inspection ………………………………… Page 16

Troubleshooting and

remedial actions ………………………… Page 17

Before using the product

Introduction

This operating manual describes the speed controllers ES01/ES02. The speed controllers are designed

solely to drive (control the speed of) dedicated speed control motors based on closed-loop phase contr ol.

The World K Series and V Series speed control motors (6 W ~ 90 W) can be driven by the ES01/ES02.

Refer also to the operating manual for the applicable motor.

This product must be handled by qualiﬁed personnel with expert knowledge of electrical and mechanical

engineering.

Before using the product, read the “Safety precautions” carefully to ensure correct use.

Should you require the inspection or repair of internal parts, contact the Oriental Motor ofﬁce where you

purchased the product.

The product described in this manual has been designed and manufactured for use in general industrial

machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for

any damage caused through failure to observe this warning.

Standards and CE marking

This product is recognized by UL. The CE marking (Low Voltage Directive and EMC Directive) is afﬁxed

to the product in accordance with EN standards.

■

Applicable standards

Applicable standards Certiﬁcation body Standards ﬁle No.

UL508

CSA C.22.2 No.14 UL File No. E91291

EN50178∗

EN60950-1

EN61000-6-4

EN61000-6-2

－－

∗ The overvoltage protection test required under standard EN50178 is not performed.

Perform the test when incorporated into the ﬁnal product.

■

Installation conditions (EN standards)

The product is to be used as a component within other equipment (ClassⅡequipment), Overvoltage

categoryⅡ, Pollution degree: 2, IP20

■

For low voltage directive

This product is designed for use as a built-in component.

■

For EMC directive

This product has received EMC measures under the conditions speciﬁed in “Example of motor and

speed controller installation and wiring” on page 7. Be sure to conduct EMC measures with the product

assembled in your equipment by referring to “Installing and wiring in compliance with EMC directive” on

page 5.

■

RoHS Directive

The products do not contain the substances exceeding the restriction values of RoHS Directive

(2011/65/EU).

Warning

Handling the product without observing

the instructions that accompany a

“Warning” symbol may result in serious

injury or death.

Caution

Handling the product without observing

the instructions that accompany a

“Caution” symbol may result in injury or

property damage.

NOTE

The items under this heading contain

important handling instructions that the

user should observe to ensure safe use of

the product.

Warning

General

●

Do not use the product in explosive or corrosive

environments, in the presence of ﬂammable

gases, locations subjected to splashing water,

or near combustibles. Doing so may result in

ﬁre, electric shock or injury.

●

Installation, connection, operating/controlling,

inspecting and troubleshooting must be

performed by personnel with expert knowledge

of electrical and mechanical engineering.

Failure to do so may result in ﬁre, electric shock

or injury.

●

Do not transport, install the product, perform

connections or inspections when the power is

on. Always turn the power off before carrying

out these operations. Failure to do so may

result in electric shock.

Connection

●

Keep the speed controller’s input-power voltage

within the speciﬁcation to avoid ﬁre and electric

shock.

●

Connect the cables securely according to the

wiring diagram in order to prevent ﬁre and

electric shock.

●

Do not forcibly bend, pull or pinch the cable.

Doing so may result in ﬁre and electric shock.

●

To prevent electric shock, be sure to install the

speed controller’s after making connections.

●

Be sure to insulate the connection terminal of

the external speed potentiometer. Failure to do

so may result in electric shock.

●

The speed controller has no built-in fuse for

overcurrent protection. Install a device for

overcurrent protection (e.g. fuse) before

connecting the unit to the power source. Failure

to do so may result in ﬁre.

Operation

●

Turn off the speed controller power in the event

of a power failure, or the motor may suddenly

start when power is restored and may cause

injury or damage to equipment.

Maintenance and inspection

●

Do not touch the terminal block of the speed

controller’s motor and power immediately

after the power is turned off (for a period of 1

minute). This may cause electric shock.

Repair, disassembly and modiﬁcation

●

Do not disassemble or modify the speed

controller. This may cause electric shock or

injury.

Safety precautions

The precautions described below are intended to prevent danger or injury to the user and other

personnel through safe, correct use of the product. Use the product only after carefully reading and fully

understanding these instructions.

■

Warning indication

Warnings are indicated on the cover of the speed

controller. Always observe such information

when handling the speed controller.

Caution

General

●

Do not use the speed controller beyond its

speciﬁcation, or electric shock, injury or damage

to equipment may result.

Installation

●

Keep the area around the speed controller free

of combustible materials in order to prevent ﬁre

or burning.

Operation

●

Use a speed controller and motor only in the

speciﬁed combination. An incorrect combination

may cause a ﬁre.

●

Provide an emergency-stop device or

emergency-stop circuit external to the

equipment so that the entire equipment will

operate safely in the event of a system failure

or malfunction. Failure to do so may result in

injury.

●

Before supplying power to the speed controller,

set the Run/Stop input of the speed controller to

STOP (ON position).

Otherwise, the motor may start suddenly and

cause injury or damage to equipment.

●

Immediately when trouble has occurred, stop

running and turn off the speed controller power.

Failure to do so may result in ﬁre, electric shock

or injury.

●

To prevent electric shock, use only an insulated

screwdriver to adjust the internal speed

potentiometer, acceleration time potentiometer

and deceleration time potentiometer.

Disposal

●

Dispose the product correctly in accordance

with laws and regulations, or instructions of

local governments.

Installation

Location for installation

The speed controller is designed and manufactured for installation in equipment.

Install it in a well-ventilated location that provides easy access for inspection. The location must also

satisfy the following conditions.

Check ventilation if the ambient temperature of the speed controller exceeds 40°C (104°F).

●

Inside an enclosure that is installed indoors (provide vent holes)

●

Operating ambient temperature　0°C to +40°C (+32°F to +104°F) (non-freezing)

●

Operating ambient humidity 85%, maximum (no condensation)

●

Area that is free from an explosive nature or toxic gas (such as sulfuric gas) or liquid

●

Area not subject to continuous vibration or excessive shocks

●

Area free of excessive electromagnetic noise (from welders, power machinery, etc.)

●

Area free of radioactive materials, magnetic ﬁelds or vacuum

●

1000 m or less above sea level

How to install

■

Using screws

Secure the speed controller with two screws (M4: not supplied) through the two mounting holes

provided.

Tightening torque: 0.7 N·m (99 oz-in)

■

Mounting to DIN rail

Use a DIN rail 35 mm (1.38 in.) wide to mount the speed controller.

When removing from DIN rail, use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever.

Installing and wiring in compliance with EMC directive

■

EMC directive

The compliance of the ﬁnal machinery with the EMC directive must be veriﬁed through EMC measures

by the customer of the machinery.

Applicable standards

EMI

Emission Tests EN61000-6-4

EMS

Immunity Tests EN61000-6-2

■

Installing and wiring

◆

Connecting mains ﬁlter

Connect a mains ﬁlter speciﬁed in the table below, or the equivalent, to the AC input line, in order to

suppress the noise generated from the speed controller.

TDK Corporation ZAG2210-11S

EPCOS AG B84112-B-B110

Schaffner EMC FN2330Y-10-06, FN2310X-10-06

Tyco Electronics CORCOM 10ESK1

Install the mains ﬁlter as close to the speed controller as possible, and use cable clamps and other

means to secure the input and output cables ﬁrmly to the surface of the enclosure. Connect the ground

terminal of the mains ﬁlter to the grounding point, using as thick and short a wire as possible.

Do not place the AC input cable (AWG18: 0.75 mm2 or more) parallel with the mains-ﬁlter output cable

(AWG18: 0.75 mm2 or more). Parallel placement will reduce mains-ﬁlter effectiveness if the enclosure’s

internal noise is directly coupled to the power-supply cable by means of stray capacitance.

◆

Connecting surge arrester

Use a surge arrester or equivalent as below table.

OKAYA ELECTRIC INDUSTRIES CO.,LTD. RCM-601BQZ-4

PHOENIX CONTACT GmbH & Co. KG VAL-MS 230VF ST

NOTE

●

When measuring dielectric strength of the equipment, be sure to

remove the surge arrester, or the surge arrester may be damaged.

◆

Motor cable connection

When the motor cable is extended, use a cable of AWG18 (0.75 mm2) or more with a length of 10 m

(32.8 ft.) or less.

When extending the rate generator lead wires, use a shielded cable.

◆

Wiring the control cable

For the control cable for the speed controller, use a shielded cable as speciﬁed below, and keep it as

short as possible [2 m (6.6 ft.) or less ].

●

AWG28 (0.08 mm2) or more

●

The thickness of the insulator between the braided shield and lead-wire conductor shall be a minimum

of 0.4 mm (0.016 in.).

●

Recommended strip length for shielded cable

Wire

Insulation

Braided shield Sheath

4 mm (0.016 in.) min.

To ground a shielded cable, use a metal cable clamp or similar device that will maintain contact with the

entire circumference of the shielded cable. Attach a cable clamp as close to the end of the cable as

possible, and connect it to an appropriate grounding point as shown in the ﬁgure.

Shielded cable

Cable clamp

◆

Others

●

Connect the motor/speed controller and other peripheral control equipment directly to the grounding

point so as to prevent a potential difference from developing between grounds.

●

When relays or electromagnetic switches are used together with the system, use mains ﬁlters and CR

circuits to suppress surges generated by them.

●

Keep cables as short as possible without coiling and bundling extra lengths.

●

Place the power cables such as the motor and power-supply cables as far apart [100 to 200 mm

(4 to 8 in.)] as possible from the control cables. If they must cross, do so at a right angle. Place the

AC input cable and output cable of a mains ﬁlter separately from each other.

◆

Example of motor and speed controller installation and wiring

Motor

Capacitor

Speed controller

Cable clamp

Control cable

[2 m (6.6 ft.)]

Power cable

Motor cable [10 m (32.8 ft.)]

Mains filter Surge arrester

Cable clamp

Grounded panel

Connection and operation

Connect the speed controller to the power supply, motor and switches according to the following

procedure:

1. Loosen the cover screw (M4, one location) at the center of the cover, and remove the cover.

2. Connect each terminal.

3. Install the cover and secure it with the cover screw (M4, one location).

Tightening torque: 0.7 N·m (99 oz-in)

See “Installing and wiring in compliance with EMC directive” on page 5 for measures with regard to

noise.

Names and function of parts　　

The illustration has the cover removed. Install

the cover after connection.

LED1

VR1

POWER SPEED ACCEL DECEL

VR3 VR2 TB3

S1 S2 S3 S4 S5 S6

INT-VR

STOP

BRAKE EXT-VR

7 8 10 11

1 2 3 4 5 6

NC BLU

BLU

FG NLBLK RED WHT

MOTOR

DIN lever

Installation

hole

Installation

hole

Acceleration time potentiometer

Set the acceleration time for motor startup.

Deceleration time potentiometer

Set the deceleration time for motor stop.

POWER LED

Turns on (green) while power is being supplied.

Internal speed potentiometer

Set the motor’s operating speed.

Control input terminal

S1 Common terminal for running and braking

S2 Run/Stop input

Runs (OFF) or stops (ON) the motor.

S3 Run/Brake input

Runs (OFF) or brakes (ON) the motor.

S4, S5, S6 Speed potentiometer inputs

When S4 and S5 are shorted, the speed

can be set using the internal speed

potentiometer (INT-VR).

When S4 and S5 are open, the speed

can be set using an external speed

potentiometer (EXT-VR).

When using an external speed

potentiometer, connect it to S4 and S6.

Power connection terminal

(terminals 2 and 3)

Motor connection terminal

(terminals 4, 5 and 6)

Connect the black motor lead wire to terminal 4.

When the red motor lead wire is connected to

terminal 5 and the white motor lead wire to

terminal 6, the motor will rotate in the clockwise

direction, as seen from the motor’s output-shaft side.

When the white motor lead wire is connected to

terminal 5 and the red motor lead wire to

terminal 6, the motor will rotate in the

counterclockwise direction, as seen from the

motor’s output-shaft side.

Terminals 7 and 8

Connect the capacitor only when the

uni-directional operation.

Generator connection terminal

(terminals 10 and 11)

Connect the blue generator lead wires.

FG terminal (terminal 1)

❶

❻

❼

❽

❷

❸

❹

❺

❾

❿

❶ ❷ ❸ ❹ ❺

❻

❼

❽ ❾

❿

Connecting the terminal of the motor and power supply

Terminal screw size: M3.5

Screw tightening torque: 1 N·m (8.8 lb-in)

Appropriate crimp terminal

3.7 ( 0.146) min.

9 (0.354) min.

7.8 (0.276) max.

(Ring terminal with insulation)

[Unit: mm (inch)]

9 (0.354) min.

3.7 (0.146) min.

7.8 (0.276) max.

(Fork terminal with insulation)

Connecting the control input terminal

Connection example

NOTE

●

Solenoids, high-frequency power sources and electric welders may cause the speed controller to

malfunction. Use an independent power source for the speed controller, and separate the control

and power lines.

Speciﬁcations of the switches and fuse

Power supply/Voltage

100 V/110 V/115 V (ES01) 200 V/220 V/230 V (ES02)

SW1 125 VAC　10 A 250 VAC　5 A

SW2, SW3 18 VDC　1 mA

SW4 125 VAC　10 A 250 VAC　5 A

R0, C0

(Surge suppressor)

R0=5 ~ 200 Ω

C0=0.1 ~ 0.2 μF, 200 WV

R0=5 ~ 200 Ω

C0=0.1 ~ 0.2 μF, 400 WV

Fuse Product certiﬁed under the UL/CSA248-14

standard or equivalent　250 VAC10 A

Product certiﬁed under the UL/CSA248-14

standard or equivalent　250 VAC5 A

NOTE

●

The control input terminals are not insulated from the AC power supply. Any equipment (programmable

controller, relay and/or switch) that will be connected to the control input terminals must have contact

ratings of 18 VDC and 1 mA min. Provide reinforced insulation for the parts which are in direct contact

with human operators.

●

Do not connect a controller that uses transistor output.

Applicable lead wire diameter: AWG28 ~ 16 (0.08 ~ 1.5 mm2)

Length of the lead wire which can be stripped: 5 ~ 7 mm (0.2 ~ 0.28 in.)

Tightening torque: 0.22 ~ 0.25 N·m (31 ~ 35 oz-in)

Flat blade-parallel tip type driver

Tip thickness　0.3 ~ 0.4 mm (0.01 ~ 0.02 in.)

Tip width 2 ~ 2.5 mm (0.08 ~ 0.1 in.)

■

Uni-directional operation (when using the internal speed potentiometer)

LED1

VR1

POWER SPEED ACCEL DECEL

VR3 VR2 TB3

S1 S2 S3 S4 S5 S6

INT-VR

STOP

BRAKE EXT-VR

7 8 10 11

1 2 3 4 5 6

NC BLU

BLU

FG NLBLK RED WHT

MOTOR

Run

Brake

Run

Stop

SW2

SW3

Motor

BlueBlue

Capacitor

AWG18(0.75 mm2) min.

AWG18(0.75 mm2)

min.

AWG18(0.75 mm

) min.

SW1

Power supply

Fuse

White

Red

Black

Orange

∗

100 VAC 50/60 Hz

110 VAC 60 Hz

115 VAC 60 Hz

200 VAC 50/60 Hz

220 VAC 50/60 Hz

230 VAC 50/60 Hz

∗

These are lead wires for the cooling fan.

These should be connected only when

using 60 W and 90 W types.

Frame ground

ES01

ES02

●

The length of the cable connecting the motor and speed controller should be no more than 10 m

(32.8 ft.).

●

The length of the control cable should be no more than 2 m (6.6 ft.) and as short as possible.

●

Refer to page 9 about the speciﬁcations for the switches and fuse.

●

To ground a motor, what has equipped the protective earth terminal should use a protective earth

terminal.

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