Oshkosh Corporation JLG X26JPLUS Gebrauchsanweisung

Operator,SafetyandMaintenan‐

ceManual

OriginalInstructions‐Keepthismanualwiththemachineatalltimes

BoomLiftModels

X26JPLUS

MUX26JP021602

2016, revision02

MUX26JP021602

1BoomLiftModelsX26JPLUS

Tableofcontents

1. Preface......................................................................................................Pag.8

1.1. Attention‐danger...................................................................................Pag.8

1.2. Warning ....................................................................................................Pag.8

1.3. Note...........................................................................................................Pag.8

2. Howtousethemanual.........................................................................Pag.9

3. Normativereference............................................................................Pag.11

4. Warranty................................................................................................Pag.12

5. Liability..................................................................................................Pag.13

6. ECDeclarationConformity................................................................Pag.14

7. Technicalinformations........................................................................Pag.16

7.1. Descriptionofthemachine..................................................................Pag.16

7.2. Machineidentificationplate ...............................................................Pag.17

7.3. Overalldimensionsofthemachine....................................................Pag.18

7.4. Technicaldata ........................................................................................Pag.19

7.4.1. TechnicaldataDieselengine ...............................................................Pag.20

7.4.2. Hydraulicsystemtechnicalspecifications.........................................Pag.20

7.4.3. Electricalsystemtechnicalspecificationsthermalengine...............Pag.20

7.4.4. Electricalsystemtechnicalspecificationslithium ............................Pag.21

7.5. Terminology...........................................................................................Pag.22

7.6. Generalsafetystandards......................................................................Pag.25

7.7. Clothingandprotectiveequipment ...................................................Pag.26

7.8. Safetyvalvesandelectricalsystemsafetycomponents...................Pag.26

7.9. Fireprevention ......................................................................................Pag.27

7.10. Preventingdamagecausedbywashingthemachine......................Pag.27

7.10.1. Cleaningthemachine ...........................................................................Pag.27

7.10.2. Washingtheoutsideofthemachine ..................................................Pag.28

7.10.3. Cleaningtheelectricalsystem .............................................................Pag.28

7.10.4. Aftercleaning.........................................................................................Pag.28

7.11. Preventingdamagethatmaybecausedbythemachineduringwork.....

Pag.29

7.12. Safetywarnings .....................................................................................Pag.30

7.12.1. Generalities.............................................................................................Pag.30

MUX26JP021602

2BoomLiftModelsX26JPLUS

7.12.2. NoiseandVibration..............................................................................Pag.30

7.12.3. Decalsonthemachine..........................................................................Pag.31

8. Safetydevice.........................................................................................Pag.41

8.1. Batterycut‐outswitch...........................................................................Pag.42

8.2. Distributorpressurereliefvalves .......................................................Pag.42

8.3. Cylinderstopvalves .............................................................................Pag.43

8.4. Alignmentphotocellsoftheaerialpart .............................................Pag.44

8.5. Stabilizerpositionmicroswitches ......................................................Pag.44

8.6. JIBpositionmicroswitch .....................................................................Pag.47

8.7. Ropesintegritymicroswitch...............................................................Pag.47

8.8. Basketloadsensor.................................................................................Pag.49

8.9. Controlprotection.................................................................................Pag.51

8.10. Spiritandelectroniclevel.....................................................................Pag.52

8.11. Pinlockingboltsandnuts....................................................................Pag.53

8.12. Safetydeviceelectroniccontrolboard ...............................................Pag.54

8.13. Boomspositionsensors ........................................................................Pag.54

8.14. Outriggerjointlockpins ......................................................................Pag.55

8.15. Externaltemperaturesensor(optional) .............................................Pag.55

9. Instrumentsandcontrols....................................................................Pag.57

9.1. Remotecontrol.......................................................................................Pag.57

9.1.1. Display....................................................................................................Pag.58

9.1.2. Joystick....................................................................................................Pag.62

9.1.3. Pushbuttons ..........................................................................................Pag.64

9.2. Footswitch(optional)...........................................................................Pag.67

9.3. Controlposition.....................................................................................Pag.68

9.3.1. Controlpositioninthebasket .............................................................Pag.68

9.3.2. Controlpositionattheground............................................................Pag.69

9.3.3. Emergencycontrolposition.................................................................Pag.69

9.3.4. Maintenancecontrolposition..............................................................Pag.71

9.4. RemoteControlMOVE(optional)......................................................Pag.72

9.5. SkyGuardTMsystem(optional)...........................................................Pag.72

10. Emergencydevice................................................................................Pag.75

10.1. Emergencystopbutton ........................................................................Pag.75

10.2. Handpump............................................................................................Pag.76

10.3. Solenoidvalvesforemergencydescent .............................................Pag.77

10.4. Safetydevicebypasskey......................................................................Pag.77

10.5. Emergencypositioncontrols ...............................................................Pag.78

MUX26JP021602

3BoomLiftModelsX26JPLUS

10.5.1. Selectionpanel,emergencystopandstarting...................................Pag.78

10.5.2. Aerialparthydraulicdistributor ........................................................Pag.80

10.5.3. Trackedundercarriagehydraulicdistributor ...................................Pag.83

11. Usingthemachine................................................................................Pag.86

11.1. Safetystandardstoadoptbeforeusingtheplatform.......................Pag.86

11.1.1. Riskofelectrocution .............................................................................Pag.86

11.1.2. Dangerduetoatmosphericconditions..............................................Pag.86

11.1.3. Dangerduetotheworkarea...............................................................Pag.88

11.2. Proceduresforcorrectuse....................................................................Pag.88

11.2.1. Summarytableofoperatorsafetystandards ....................................Pag.89

11.3. Workingarea..........................................................................................Pag.91

11.4. Useoftheelevatingworkplatform(MEWP)....................................Pag.92

11.4.1. Preliminarychecksbeforestartingwork...........................................Pag.93

11.4.2. StartingthePetrol/Dieselengine.........................................................Pag.93

11.4.3. Startingtheelectricmotor....................................................................Pag.95

11.4.4. Stoppingtheengine/motor ..................................................................Pag.97

11.4.5. StoppingthemotorLithiumversion..................................................Pag.97

11.4.6. Transportandstabilisationposition...................................................Pag.97

11.4.7. Travel ....................................................................................................Pag.103

11.4.8. JIBboommovementfortravel..........................................................Pag.105

11.4.9. Parkingthemachineonaslopeoronunevenground..................Pag.107

11.4.10. Stabilisingandlevellingthemachine...............................................Pag.107

11.4.11. Automaticloweringandraisingofthestabilisers .........................Pag.111

11.4.12. Trackextension....................................................................................Pag.113

11.4.13. Movingthebasket...............................................................................Pag.115

11.4.14. Manuallylevellingofthebasket.......................................................Pag.120

11.5. Aerialpartemergencymanoeuvres .................................................Pag.122

11.5.1. Activationofemergencydescentfromthebasket .........................Pag.122

11.5.2. Operatingthemachinefromtheemergencycontrolpositiononthe

groundiftheoperatoristakenill .....................................................Pag.124

11.5.3. Emergencydescentinthecasewherethestabilisersareaccidentally

retracted................................................................................................Pag.127

11.5.4. Emergencydescentcontrolledfromthegroundusingthehandpumpin

theeventoffaultsonallenergysupplysystems............................Pag.130

11.5.5. Emergencyoperationoftheundercarriageintheeventofmovementsof

theaerialpart .......................................................................................Pag.134

11.5.5.1. Machinerealignment..........................................................................Pag.134

11.5.5.2. Movingtheundercarriagewiththemachinenotaligned.............Pag.135

11.5.6. Emergencyoperationsonthecarriage:movingtheplatformstabilisers

MUX26JP021602

4BoomLiftModelsX26JPLUS

usingthehandpumptoallowthemachinetobetransported ....Pag.138

11.6. Electricalconnectionofremotecontrol............................................Pag.141

11.7. Rechargingthebattery .......................................................................Pag.142

11.7.1. BatterychargingPetrol/Dieselengine..............................................Pag.142

11.7.2. ChargingLithiumbatteries................................................................Pag.143

11.8. Mainintendedusesoftheplatform .................................................Pag.147

11.8.1. Systems .................................................................................................Pag.147

11.8.2. Closedenvironments..........................................................................Pag.147

11.8.3. Pruning .................................................................................................Pag.147

11.8.4. Repairandmaintenanceofroofingandgutters.............................Pag.147

11.8.5. Painting,sand‐blastingandplastering ............................................Pag.148

11.8.6. Useinmarineenvironments .............................................................Pag.148

12. Maintenance........................................................................................Pag.149

12.1. Safetyinstructionsforgreasingandlubrication.............................Pag.149

12.1.1. Tableofrecommendedlbrificants ....................................................Pag.149

12.1.2. Greasingpoints....................................................................................Pag.152

12.1.3. Greasingthetelescopicboom............................................................Pag.152

12.2. Safetyinstructionsformaintenanceoperations .............................Pag.153

12.3. Maintenancecontrolpositionwithremotecontrolfromtheground Pag.

154

12.4. Periodicalmaintenanceintervals......................................................Pag.157

12.5. Electricmotormaintenance ...............................................................Pag.160

12.6. Inspectionandmaintenanceintervals .............................................Pag.162

12.6.1. A‐Dailyinspectionsbeforestarting.................................................Pag.162

12.6.2. B‐Periodicalinspections ....................................................................Pag.162

12.6.3. C‐Annualinspections ........................................................................Pag.163

12.6.4. D‐Structuralinspection .....................................................................Pag.164

12.6.5. E‐Maintenance ....................................................................................Pag.164

12.7. Generalperiodicalchecks ..................................................................Pag.165

12.8. Maintenanceonrubbertracks...........................................................Pag.166

12.8.1. Rubbertrackstensioncheck ..............................................................Pag.166

12.8.2. Tensioningrubbertrack .....................................................................Pag.167

12.8.3. Removingrubbertrack.......................................................................Pag.167

12.8.4. Installingrubbertrack ........................................................................Pag.169

12.9. Checkingtightnessofnutsandbolts ...............................................Pag.169

12.10. Hydraulicoillevelcheck....................................................................Pag.174

12.11. Checkingforleaksinthehydraulicsystem ....................................Pag.174

12.12. Checkingtheconditionofthefiltercartridge.................................Pag.174

12.13. Checkingthatalltheplatesarepresentonthemachineandintact ...Pag.

MUX26JP021602

5BoomLiftModelsX26JPLUS

175

12.14. Checkingtheoperatingpressuresinthehydraulicsystem..........Pag.176

12.15. Checkingextensionropes ..................................................................Pag.178

12.15.1. Checkingwearanddeformationofropesandpulleys .................Pag.178

12.15.2. Three‐monthlyinspection..................................................................Pag.179

12.15.3. RopesTensionAdjustmentProcedure.............................................Pag.180

12.15.4. Five‐yearlyinspection ........................................................................Pag.181

12.16. Checkingwearofthetelescopicarmslideblocks..........................Pag.182

12.17. BatteryPetrol/Dieselengine:maintenance‐replacement‐disposal .Pag.

183

12.18. Batterypackmaintenanceoperatingspecifications.......................Pag.185

12.18.1. Handlingindangerousconditions...................................................Pag.186

12.18.1.1.Personalprotectiveequipment ........................................................Pag.186

12.18.1.2.Procedureforhandlinghotcells......................................................Pag.186

12.18.1.3.Procedureforhandlingventedcells ...............................................Pag.187

12.18.1.4.Procedureforexplodedcells............................................................Pag.189

12.18.1.5.Lithiumbatteryfire............................................................................Pag.190

12.19. Servicingtheenginethermicversion ...............................................Pag.192

12.20. Start‐upofthemachineaftermaintenance .....................................Pag.192

13. Safetystandardsfortransport..........................................................Pag.193

13.1. Removingthebasket...........................................................................Pag.193

13.2. Loadingandunloadingthemachineontransportvehiclesusingramps

Pag.195

13.3. Liftingthemachine .............................................................................Pag.197

13.3.1. Liftingthemachineusingaforklift ..................................................Pag.197

13.3.2. Liftingthemachineusingropesorchains.......................................Pag.198

13.4. Transportingthemachine..................................................................Pag.200

14. Servicemenuontheremotecontrol................................................Pag.201

14.1. Inputmenu...........................................................................................Pag.201

14.2. Languagemenù ...................................................................................Pag.201

14.3. Errorsmenu .........................................................................................Pag.201

14.4. Workinghoursmenu..........................................................................Pag.202

14.5. Joystickmenu.......................................................................................Pag.202

15. Hydraulicsystem...............................................................................Pag.203

16. Wiringdiagram..................................................................................Pag.206

MUX26JP021602

6BoomLiftModelsX26JPLUS

MUX26JP021602

BoomLiftModels X26JPLUS

JLGIndustries,Inc.

13224FountainheadPlaza

Hagerstown,MD21742

orYourLocalJLGOffice

ʺWorldwidelocations(p. 212)ʺ

InUSA:

TollFree:877‐JLG‐SAFE(877‐554‐7233)

OutsideUSA:

Phone.:240‐420‐2661

Fax:301‐745‐3713

E‐mail:[email protected]

For:

• AccidentReporting

•ProductSafetyPublications

• CurrentOwnerUpdates

• QuestionsRegardingProductSafety

•StandardsandRegulationsComplianceInformation

• QuestionsRegardingSpecialProductApplications

• QuestionsRegardingProductModifications

8BoomLiftModels X26JPLUS

PREFACE MUX26JP021602

1. PREFACE

Theaimofthismanualistoprovidetheuserwiththenecessaryinstructionsand

essentialoperatingprocedurestoensurecorrectandsafeuseofthemachinefor

itsintendedpurposes,aswellastopreventseriousinjurytotheoperatorand

otherpersons.

Thismanualdescribesthewarningsignsusedtodrawthereaderʹsattentionto

severalparticularlyimportantwarnings.Thesafetywarningsaredividedinto

threemaintypes,whichareidentifiedanddescribedbelow.

1.1. ATTENTION‐DANGER

1.2. WARNING

1.3. NOTE

Originallanguagesofthemanufacturer:ItalianandEnglish.Allotherlanguages

arecopiesoftheoriginalinstructions.

Thissymbolindicatesthatthesituationdescribed,ifnotprevented,

canleadtoseriousinjuryordeathofthepersonsinvolved(operator,

groundstaff,staffpresentinproximitytothemachine,maintenance

techniciansetc.).

Thissymbolindicatesthatthesituationdescribedrepresentsapotentialrisk

forthestructureofthemachine.Dangeroussituationsmaybedeterminedby

thiscondition(includinginjuryordeath)forthepersonsinvolved.

Thissymbolindicatestipsoradditionalnotesusefulfortheoperatororforthose

whomustperformmaintenance/repaironthemachine.

Inhaltsverzeichnis

Andere Oshkosh Corporation Hubarbeitsbühne Handbücher

Oshkosh Corporation

Oshkosh Corporation JLG E300AJ Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 800S Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG E400Anarrow Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 740AJ Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 1200SJP Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 340AJ Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG E450A Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation JLG E400AJP Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 150HAX Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation JLG E400A Narrow Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 3508PS Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 1250AJP Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG TOUCAN 10E Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 660SJC Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG SkyTrak 10054 Bedienungsanleitung

Oshkosh Corporation

Oshkosh Corporation JLG E400AN Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 1850SJ Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation 150HAX Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG 340AJ Installations- und Benutzerhandbuch

Oshkosh Corporation

Oshkosh Corporation 0300236299 Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG M400A Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG E600 Gebrauchs- und Pflegehandbuch

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Gebrauchs- und Pflegehandbuch

Beliebte Hubarbeitsbühne Handbücher anderer Marken

Genie

Genie Z-80 Bedienungsanleitung

Genie

Genie Z-45/25 Bedienungsanleitung

JLG

JLG Skytrak 6036 Gebrauchs- und Pflegehandbuch

Terex

Terex Z80H-7733 Bedienungsanleitung

Terex

Terex Gyro 4020 Bedienungsanleitung

Terex

Terex Genie Z-51/30 J Bedienungsanleitung

LGMG

LGMG T65JE Bedienungsanleitung

Genie

Genie Z-135/70 Bedienungsanleitung

Oshkosh

Oshkosh JLG 1500SJ Installations- und Benutzerhandbuch

Skyjack

Skyjack SJ30AJE Bedienungsanleitung

Oshkosh

Oshkosh JLG 800A Installations- und Benutzerhandbuch

Terex

Terex Genie Z-135/70 Bedienungsanleitung

Skyjack

Skyjack SJ 46AJ Bedienungsanleitung

Molift

Molift Quick Raiser 205 Bedienungsanleitung

Snorkel

Snorkel SL26RTE Kurzanleitung

Terex

Terex Genie Z-135/70 Installations- und Betriebsanleitung

Terex

Terex Genie ZX-135/70 Installations- und Betriebsanleitung

Terex

Terex Genie GTH-3007 Bedienungsanleitung