Pace DUAL THERMOPIK DTP-80 Handbuch

OPERATION & MAINTENANCE MANUAL

DTP-80

DTP-80 Dual ThermoPik Handpiece

PACE Incorporated retains the right to make changes to specifications contained

herein at any time, without notice.

Contact your local authorized PACE Distributor or PACE Incorporated to obtain the

latest specifications.

The following are registered trademarks and/or servicemarks of PACE Incorporated,

Laurel Maryland U.S.A. and may only be used to identify genuine PACE products or

services:

AdapTip, Arm-Evac, Cir-Kit, ComForm I, ConducTweez, CRAFT,

Dual Path, Flo-D-Sodr, FuseSet, HandiPik, HotSpot, LapFlo, MBT,

Micro Portable, MicroChine, MiniChine, Mini-Wave, PACE, Pacenter,

Ped-A-Vac, PETS, Pik-Vac, PRC, PRINT, Pro-Evac, Redi-Rak,

ResisTweez, SensaTemp, SMR, Snap-Vac, Sodr-Pen, Sodr-X-Tractor,

SR-3, SR-4, ST, StripTweez, SwaPlater, ThermoBand, Thermo-Drive,

ThermoJet,ThermoPart,ThermoPik,ThermoTweez,Tip-Evac,VisiFilter.

The following are trademarks and/or servicemarks of PACE Incorporated, Laurel

Maryland U.S.A. and may only be used to identify genuine PACE products or

services:

Auto Off, Cubby-Vac, Datastore, Dust Evac, EKO, Lab Evac, MicroSpin,

PaceLink, PaceNet, Pik & Paste, Prep-Set, Pulse Plate, Spa-Kleen,

ThermoBond, TinSpin, TweezPik, Uni-Frame, V-A-N, Ventur-Evac.

Since 1958, PACE Incorporated has provided advanced technology

training in all aspects of hand soldering, rework and repair.

Additional copies of this manual or other PACE literature may be obtained from:

PACE Incorporated (301) 490 - 9860

Sales Administration (301) 498 - 3252 Fax

9893 Brewers Court

Laurel MD 20723-1990

DTP-80

DUAL THERMOPIK HANDPIECE

PACE P/N 7029-0001

OPERATION & MAINTENANCE

MANUAL

MANUAL NUMBER 5050-0403

REV. A

For any questions regarding the following instructions, contact your local authorized

PACE dealer or contact PACE directly at:

Telephone (301) 490-9860, Fax (301) 604-8782

PACE Incorporated

9893 Brewers Court

Laurel MD 20723-1990

These instructions detail the basic operational guidelines for using the DTP-80 Dual

ThermoPik handpiece.

INTRODUCTION

The DTP-80 Dual ThermoPik handpiece provides safe, one-handed removal of a

wide variety of Quad FlatPacks (PQFPs) in a matter of seconds and can even remove

BGAs (Ball Grid Arrays). The Dual ThermoPik is a member of the PACE

SensaTemp family of advanced handpieces.

CAUTION

Always return heated handpieces to the appropriate Tip & Tool Stand

when not in use. Failure to do so may cause burns to the operator,

equipment or work surfaces and may be a potential ignition source if

combustible materials are nearby. Always use this handpiece in a well

ventilated area to avoid the inhalation of fumes created by solder flux

gases.

HANDPIECE SETUP

HANDPIECE ALIGNMENT

Check the handpiece heaters for proper alignment with each other. Proper handpiece

(and tip) alignment is essential for effective operation.

1. Remove any installed tip.

2. With the handpiece at room

temperature, adjust the

heaters parallel to each other

(refer to illustration) using the

Tip Gap Adjustment Thumb

Screw. If the heater ends are

even with each other, go to

"Power Source Connection".

If the ends are not even, go to

step 3.

3. Loosen the handpiece Hinge

Screw 1/2 turn.

4. Holding the handpiece in a

vertical position (heaters

facing down), place the ends

of the two heaters against a

hard flat surface to insure

proper alignment. The heater

ends should be even with each

other and flush against the flat

surface. Gently push the rear

of the handpiece handles to

force both heaters against the

flat surface.

5. Tighten Hinge Screw to secure

in position.

POWER SOURCE CONNECTION

NOTE

If using your DTP-80 ThermoPik for the first time or if you have just

replaced the heater, you must follow the “DTP-80 Heater Burn-in”

procedure (red tag on handpiece) to increase the life expectancy of the

heaterandtominimizeanysmokeandfumesgeneratedbytheheateron

its initial power-up.

Connect the handpiece power cable connector to one of the front panel power

receptacles on your PACE power source. PACE recommends that air handpieces

utilize the power receptacles closest to the AUTO SNAP-VAC (or SNAP-VAC)Port

to minimize cord tangles.

NOTE

To insure optimum performance, use only one Dual ThermoPik

handpiece and any other SensaTemp handpiece (except TT-65

ThermoTweez) on 2 channel power sources. On MBT 250A/220A or

PRC 2000 systems, use of 2 Dual ThermoPiks or a Dual ThermoPik

and a ThermoTweez handpiece may be powered by the same power

source with the third channel left vacant (no handpiece connected).

TIP TEMPERATURE

The DTP-80 rapidly transfers heat by contact and typically allows component

removal at relatively low temperatures in the 288 - 343°C (550 - 650°F) range. Tip

temperature and removal times will vary with each application. PACE recommends

the use of a 316°C (600°F) tip temperature setting for initial use in any particular

application. With practice, many components can be removed at lower

temperatures. Use the lowest possible tip temperature that will provide rapid, yet

controlled solder reflow. Lower temperatures extend tip and heater life, allow solder

to remain on the lower surfaces of the tip (to improve thermal linkage between the

tip and the component during component removal) and help prevent possible board

damage.

Refer to the Tip & Temperature Selection System booklet for your particular

handpiece/tip combination. For all Dial Display SensaTemp systems, the booklet

will indicate the correct Dial Settings for the True Tip Temperature. On systems

incorporating a Digital Readout, set the desired operating temperature and Tip Offset

Constant for the DTP-80 handpiece/tip combination into the channel powering the

DTP-80.

AIR HOSE CONNECTION

Use the following procedure to attach the handpiece air hose to your PACE power

source.

NOTE

Ensure that only one air hose is connected to the AUTO SNAP-VAC (or

SNAP-VAC) or Controllable PRESSURE Port at one time. Attachment

to both ports simultaneously will cause a deterioration of performance.

To set up your DTP-80 for operation, perform the following steps:

1. Connect the 152 cm (60 inch)

length of black silicone air hose

to the Vacuum Pick tube (metal

tube) in the middle of the

handpiece.

2. Attach the male quick connect

hose mount fitting (P/N 1259-

0102) supplied with the

handpiece to the other end of

the black silicone air hose. This

fitting has a special Vacuum

Release Opening to provide a

quick component release during

component removal operations;

DO NOT use any other male

fitting.

3. Secure the air hose to the

handpiece power cable with

hose clamps (P/N 1321-0274).

4. Prepare a VisiFilter by

connecting a 2.5cm (1 inch)

length of clear pvc air hose to

each side of the VisiFilter.

Connect a female quick

connect hose mount fitting

(P/N 1259-0086) to one of

the air hose ends . Connect

the 152cm (60 inch) length of

black silicone air hose to this

end of the VisiFilter and the

DTP-80 handpiece.

5. To the other air hose end (on VisiFilter), attach a male quick connect hose

mount fitting (P/N 1259-0087).

6. Attach the male quick connect hose mount fitting (on VisiFilter air hose)

to the power source AUTO SNAP-VAC (or SNAP-VAC) Port.

NOTE

Always use your Dual ThermoPik handpiece with a clean VisiFilter

element. Otherwisea deteriorationin performanceor damage to the unit

may occur.

TIP SELECTION

Selection of the proper tip is essential for effective operation. Attempts to use an

improperly sized tip will result in unsatisfactory handpiece operation and may result

in lifted lands or board damage.

Table I details a partial listing of available tips. Contact your local authorized PACE

dealer for the latest Tips & Accessories Catalogue which details all available tips

and accessories.

TIP INSTALLATION

The following instructions are for tip installation only. If a tip is currently installed

in the handpiece, remove the installed tip (heater hot) and clean both heater bores

using the supplied 3/16" diameter wire brush prior to the installation of a new tip.

1. Select the proper tip for your application. Refer to Table 1.

2. Insert the tip shafts fully into the heater bores.

3. Using the supplied Tip & Vacuum Cup Tool

(P/N 1100-0239) or small screwdriver,

tighten the heater assembly set screws for a

snug fit. Do not over tighten.

NOTE

The DTP-80 tips must be kept properly tinned and free of oxidation to

maximize tip life. Use the tip cleaning tools to remove all traces of solder

from the heated tip. Carefully inspect for any oxidation buildup. If

oxidation is present, re-tin and clean the tip until no oxidation spots

remain. Immediatelytinthetipsurfacesandkeepthemtinnedatalltimes.

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