Pace TP-65 Bedienungsanleitung
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OPERATION & MAINTENANCE INSTRUCTIONS
TP-65
TP-65 THERMOPIK HANDPIECE
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© 2000 PACE Incorporated, Laurel MD. All rights reserved. Printed in the U.S.A.
PACE Incorporated retains the right to make changes to specifications
contained herein at any time, without notice.
Contact your local authorized PACE Distributor or PACE Incorporated to obtain
the latest specifications.
Thefollowingareregisteredtrademarksand/orservicemarksofPACE
Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine
PACE products or services:
Arm-Evac, Mini-Wave, PACE, SensaTemp, Snap-Vac, Sodrtek, Sodr-X-
Tractor, ThermoFlo, ThermoJet, ThermoTweez, ToolNet, VisiFilter
Since1958,PACEIncorporatedhasprovidedadvanced
technology training in all aspects of hand soldering, rework and
repair.
For any questions regarding the following instructions, contact your local
authorized PACE dealer or contact PACE directly at:
TollFree:1-888-535-7223, Fax:(301)604-8782
PACEIncorporated
9893BrewersCourt
LaurelMD20723-1990
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INTRODUCTION
TheTP-65ThermoPikhandpieceprovidessafe,one-handedremovalofawide
variety of FlatPacks (FPs) and Plastic Quad Flat Packs (PQFPs) in a matter of
seconds. The ThermoPik is a member of the PACE SensaTemp family of
advancedSMT/Thru-Holehandpieces.
TheTP-65 usesa conductiveheat transferprocess whichis veryefficient and
which typically allows component removal at temperatures in the 316 - 343°C
(600 - 650°F) range. PACE recommends the use of a 316°C (600°F) tip
temperature setting for initial use in most applications. You should determine
the lowest possible removal temperature to work with on your board and
component types. A low temperature extends tip life.
NOTE
Alwaysusethishandpieceina wellventilatedareatoavoidtheinhalation
of fumes created by the heating of solder flux.
Remember that the ThermoPik is a component removal tool and is not
intended for installation of components. Other SensaTemp handpieces
are designed for component installation.
TP-65
THERMOPIK HANDPIECE
PACE P/N 7024-0001
OPERATION & MAINTENANCE
INSTRUCTIONS
MANUAL NUMBER 5050-0335
REV. C
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HANDPIECE SETUP
Use the following procedures to set up your handpiece.
Power Receptacle Connection
Connectthehandpiecepower
cable plug to one of the power
receptacles on your PACE power
source. PACE recommends that
air handpieces utilize the power
receptacles closest to the AUTO
SNAP-VAC(orSNAP-VAC)and
Controllable PRESSURE Ports
to minimize cord tangles. Refer
to the Operation & Maintenance
Manualincluded withyourpower
sourcefor details.
Air Hose Connection
There are two methods of attaching the air hose from the PACE power source
to the TP-65. Select the method which best suits your needs. The Quick
ConnectMethodisbestsuitedforSensaTemphandpiececonfigurationswhere
multiple air handpieces may be in use. The Traditional Method is best suited
forsingleairhandpiececonfigurations.
CAUTION
Regardless of connection method, ensure that only one air hose is
connected to the power source AUTO SNAP-VAC (or SNAP-VAC) or
Controllable PRESSURE Port at one time. Attachment to both ports
simultaneously will cause a deterioration of performance.
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QUICK CONNECT METHOD
To set up your TP-65 for the quick connect operation, perform the following steps.
1. Attach a 2.5cm length (1 inch) of clear pvc air hose (P/N 1325-0003-
07) to the metal tube in the back of the handpiece.
2. To the other end of the 2.5cm length (1 inch) clear pvc air hose attach
afemalequickconnecthosemountfitting(P/N1259-0086).
3. Prepare a quick connect air hose by inserting a male quick connect
hose mount fitting (P/N 1259-0087) into each end of a 137cm (54 inch)
length of air hose. (You may already have this piece if you have other
quickdisconnecthandpiecesconfigured.)
4. Preparea VisiFilter in the following manner:
a) Connect a 2.5cm (1 inch) length of air hose to each side of the
VisiFilter.
b) To the free end of the 2.5cm (1 inch) air
hose connected to the FLOW IN side of
the VisiFilter, insert a female quick
connect hose mount fitting (P/N 1259-
0086).
b) To the free end of the 2.5cm (1 inch) air
hose connected to the FLOW OUT side
of the VisiFilter, insert a male quick
connect hose mount fitting (P/N 1259-
0087).
c) Insert the end of the male quick connect
hose mount fitting (on VisiFilter FLOW
OUTside) intothe powersourceAUTO
SNAP-VAC (orSNAP-VAC)Port.
5. Connect the male fitting of the 137cm (54 inch) length of air hose to
the female quick connect hose mount fitting on 2.5cm (1 inch) air hose
(connectedtoVisiFilter)fordesoldering,orintotheControllable
PRESSURE Portfor hot air jetoperation.
NOTE
Whenremovinganyairhose,turnandpull. Donotattempttopullhosedirectly
off. Damage to or breakage of fitting or VisiFilter may occur. Use your TP-
65 ThermoPik with a clean VisiFilter element . Otherwise a deterioration in
performance or damage to the unit may occur.
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TRADITIONAL METHOD
1. Connect the 137cm (54 inch) length of air hose to the metal tube in
the back of the handpiece.
2. Insert a male quick connect hose mount fitting (P/N 1259-0087) to
the free end of the 137cm (54 inch) length of air hose.
3. Secure the air hose to the handpiece power cable with cable clips
(P/N1321-0085-01).
4. Prepare a VisiFilter in the same manner as in steps 4 & 5 of the
"Quick Connect Method".
TIP SELECTION
Selection of the proper tip is essential for effective operation. Attempts to use
an improperly sized tip will result in unsatisfactory handpiece operation and
may result in lifted lands or board damage.
Table I details a partial listing of available tips. Contact your local authorized
PACE dealer for the latest Tips &Accessories Catalogue which details all
availabletips.
TIP INSTALLATION
1. Carefullyremoveanyinstalled vacuumcupfromtheTP-65usingthe
tip tool and set aside.
2. Select the proper tip for your application. Refer to Table I.
3. Insert the tip shaft fully into the heater bore.
4. Using the tip tool, tighten the heater assembly set screw for a snug
fit. Do not over tighten.
5. Install the vacuum cup set aside in step #1 onto the vacuum pickup
rod. Utilize the tip tool to install the vacuum cup if the tip is hot.
NOTE
TheTP-65tipsmustbekeptproperlytinnedandfreeofoxidationtoensure
that optimum heat transfer will take place. Refer to the "Tip Preparation"
portion of this manual.
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7
TIP
TIPTIP
TIP DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION TIP SIZE
TIP SIZETIP SIZE
TIP SIZE
A X B
A X BA X B
A X B PART
PARTPART
PART
NUMBER
NUMBERNUMBER
NUMBER
FlatPack Tip 15.5 x 21.6mm 1121-0322-001
(0.61 x 0.85")
FlatPack Tip 16.8 x 22.9mm) 1121-0322-002
(0.66 x 0.90")
PQFP-68 Tip
(bumper pack) 15.7 x 15.7mm 1121-0323
(0.62 x 0.62")
PQFP-64/80 Tip
(non-bumper pack) 15.7 x 15.7mm 1121-0484
(0.62 x 0.62")
PQFP-84 Tip 18.3 x 18.3mm 1121-0324
(0.72 x 0.72")
APPLICATION PQFP-100 Tip 20.8 x 20.8mm 1121-0325
(0.82 x 0.82")
PQFP-132 Tip 25.9 x 25.9mm 1121-0326
(1.02 x 1.02")
PQFP-144 29.2 x 29.2mm 1121-0456
(1.15 x 1.15")
PQFP-208 30.0 x 30.0mm 1121-0544
(1.18 x 1.18")
PQFP-160 Tip
PQFP-208 Tip 31.0 x 31.0mm 1121-0351
(1.22 x 1.22")
PQFP-196 Tip 36.3 x 36.3mm 1121-0483
(1.43 x 1.43")
NOTE:
All dimensions are nominal, inside diameters. Consult
your authorized PACE Distributor for sizes not listed
Table I. ThermoPik Tip Selection Guide
AB
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TIP AND PICK ALIGNMENT
For the TP-65 to operate at its maximum efficiency (maximum heater to tip
heat transfer), the tip must be fully inserted into the heater bore and properly
secured. Due to large physical size and tip mass, the TP-65 has Tip Offset
Constants that range from 34°C (62°F) to 112°C
(201°F).
The vacuum pick assembly within the TP-65
handpiece comes factory adjusted for most
QFP components. A vacuum pick setting where
the vacuum cup makes contact with the
component body as the tip makes contact with
thecomponent leads is therecommended
starting point. A good vacuum must be
maintainedtoquickly remove the component.
Usethefollowingprocedureandaccompanying
illustrations if adjustment is necessary.
NOTE
Thefactorysettingofthe collars onthevacuumpickis74mm(2.9inches)
fromtheendofthepickrodtothefrontedgeofthefirst collar. Thissetting
is correct for removal of most components.
1. Using the tip tool, remove the vacuum cup and set aside.
2. Removethehandpiecerearsealandcompressionspringand set
aside.
3. Slide out the vacuum tube assembly and locate the two Collars.
4. Adjust the Collars in the following manner:
a) Loosen the set screw in the Collar closest to point "A" to adjust
for increased component height or the Collar closest to point "B"
for decreased component height. Adjust the Pick position for
your component. Tighten set screw to secure in position.
b) Loosen the set screw of the second Collar and adjust collar so
that the Washer is snug between the two collars yet free to
rotate. Tighten set screw to secure in position.
5. Reassemblethevacuumpickinreverseorder.
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A
B
74mm
(2.9")
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