Pacific hydrostar 95618 Installationshandbuch
6 HP Gas Pressure Washer
Model
95618
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
SKU 95618 For technical questions please call 1-800-444-3353 Page 2
Specications
Gas Engine 6HP OHV Mitsubishi Engine, 3600 RPM, Recoil Start, Uses Unleaded Fuel,
20 Oz. Engine Oil Capacity, 8.3 Gal. Fuel Capacity (3.8L).
Environmental Approved by EPA (Environmental Protection Agency)
Approved by CARB (California Air Resources Board)
Pressure Washer 2800 PSI Rated, Cast Iron Cylinder Sleeve, Brass Axial Pump
Pump Dimensions 23-5/8”L x 19-½”W x 36-¾”T
Washer Gun Safety Trigger Activated; for cold water use only.
Water Output 2.5 Gallons per Minute
High Pressure Hose 27 Foot Long High Pressure Hose
Cart and Wheels Built in Cart with 8”D x 2” Wheels
Features Standard Garden Hose Connector for Water Supply
Thermal Overload Protection and Unloader Valve on Pressure Washer
Save This Manual
You will need the manual for the safety warnings and precautions, assembly in-
structions, operating and maintenance procedures, parts list and diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be fol-
lowed to reduce the risk of personal injury and damage to equipment. Read
and adhere to all warnings and safety precautions before use.
Read all instructions before using this tool!
1. Carbon Monoxide Hazard. Operate pressure washer in well
ventilated area only. Carbon Monoxide is created when engine is
running and is a DEADLY gas when inhaled. Carbon Monoxide is a
colorless, odorless gas. Early signs of Carbon Monoxide poisoning
resemble Flu symptoms such as headache, dizziness or nausea. If you
notice these signs, turn off engine and immediately move to a well ventilated
area.
2. Fire Hazard. Do not ll gas tank when engine is running or hot. Do
not operate engine near spilled gasoline. Clean spilled gasoline
before starting engine. Do not store or handle gasoline near pilot
light, electrical equipment or open ame. Do not smoke near
gasoline. Gasoline fuel and fumes are ammable and potentially
explosive. Use proper fuel handling procedures. Always have multiple ABC
class re extinguishers in the area when handling fuel.
REV 07c
SKU 95618 For technical questions please call 1-800-444-3353 Page 3
3. Injection Hazard. The high pressure water jet produced by this tool
can cut skin or cause injury to hands or eyes. Do not allow spray to
strike you and do not spray toward people or animals. Do not spray
the tool itself or any electrical source.
4. Burn Hazard. The engine and high pressure pump become hot
during operation. Do not touch the engine or pump until they have
cooled down after use.
Keep work area clean5. . Cluttered areas invite injuries.
Observe work area conditions6. . Do not use machines or power tools in
unsafe locations. Don’t expose to rain. Keep work area well lit.
Keep children away7. . Children must never be allowed in the work area. Do
not let them handle machines, tools, gasoline or oil.
Store idle equipment8. . When not in use, tools must be stored in a dry loca-
tion to inhibit rust. Always lock up tools and keep out of reach of children.
Use the right tool for the job9. . Do not attempt to force a small tool or attach-
ment to do the work of a larger industrial tool. There are certain applications
for which this tool was designed. It will do the job better and more safely at
the rate for which it was intended. Do not modify this tool and do not use this
tool for a purpose for which it was not intended.
Dress properly10. . Do not wear loose clothing or jewelry as they can be
caught in moving parts. Protective, electrically non-conductive clothes and
non-skid footwear are recommended when working. Wear restrictive hair
covering to contain long hair.
Use eye and ear protection11. . Always wear ANSI approved impact safety
goggles, heavy rubber boots, work gloves and hearing protection during use.
During pressure washing debris can y back in your face, or into other prop-
erty, people or animals. Use extreme caution to prevent unintended spray
injury.
Do not overreach12. . Keep proper footing and balance at all times. Do not
reach over or across running machines.
Maintain tools with care13. . Keep tools maintained and clean for better and
safer performance. Follow instructions for lubricating and changing accesso-
ries. Inspect tool hoses periodically and, if damaged, have them repaired by
an qualied technician. The handles must be kept clean, dry, and free from
oil and grease at all times.
Turn OFF power14. . Turn OFF engine and water supply when not in use.
SKU 95618 For technical questions please call 1-800-444-3353 Page 4
Remove adjusting keys and wrenches15. . Check that keys and adjusting
wrenches are removed from the tool or machine work surface before turning
engine on.
Avoid unintentional starting16. . Be sure the water supply is in the Off posi-
tion when not in use. Do not carry the spray handle with your nger on the
trigger, whether or not engine is operating.
Stay alert17. . Watch what you are doing, use common sense. Do not operate
any tool when you are tired.
Take caution as some woods contain preservatives such as copper18.
chromium arsenate (CCA) which can be toxic. When high pressure
spraying extra care should be taken to avoid inhalation and minimize skin
contact.
Check for damaged parts19. . Before using any tool, any part that appears
damaged should be carefully checked to determine that it will operate prop-
erly and perform its intended function. Check for alignment and binding of
moving parts; any broken parts or mounting xtures; and any other condition
that may affect proper operation. Any part that is damaged should be prop-
erly repaired or replaced by a qualied technician. Do not use the tool if any
switch does not turn On and Off properly.
Guard against electric shock20. . Prevent water spray into any electrical
source such as a power outlet or extension cord.
Replacement parts and accessories21. . When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use with this tool. Approved accessories are avail-
able from Harbor Freight Tools.
Do not operate tool if under the inuence of alcohol or drugs22. . Read
warning labels on prescriptions to determine if your judgment or reexes are
impaired while taking drugs. If there is any doubt, do not operate the tool.
Maintenance23. . For your safety, service and maintenance should be per-
formed regularly by a qualied technician.
Use only Cold Water and/or pressure washer detergent as the active24.
propellant in this tool. Do not use detergents not designed for pressure
washers, caustic materials, solvents or any ammable materials in this
machine. Use of any such material can cause injury, or damage this tool or
personal property.
During use, do not allow the high pressure hose to come in contact25.
with any hot part of the engine or pump. Damage to the hose may occur
possibly causing the hose to burst or leak under high pressure.
SKU 95618 For technical questions please call 1-800-444-3353 Page 5
In case of emergency during use, immediately release the trigger on26.
the spray handle, then turn the engine off. Do not set the spray handle
down without turning off the engine. Then shut off gas supply to engine. (Re-
fer to engine manufacturer’s manual for fuel shut off procedures.)
Avoid tipping over the pressure washer.27. Only use on a level solid and
stable surface.
Never leave the engine running for more than 3 minutes without spraying.28.
Do not leave the pressure washer unattended while the engine is running.
Use tools with both hands when required.29. This tool requires the use of two
hands to maintain tool stability and keeps hands away from operating parts
of the tool.
People with pacemakers should consult their physician(s) before use.30.
Electromagnetic elds in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. Caution is necessary when
near engine’s magneto or recoil starter.
Never touch the water jet.31. Never touch the water jet or point it at people or
animals. Injury may result.
Clean up fuel spills immediately.32. Dispose of uids and cleaning materi-
als in accordance with local, state or federal regulations. Store oily rags in a
metal container. Store gasoline in a well ventilated, secure locker.
Do not smoke and do not allow re ame or electrical ignition sources 33.
near the pressure washer or any fuel or ammable materials.
Keep grounded electrically conductive tools and appliances away from34.
any source of ammable materials. Electrical items can cause ignition of
ammable fumes and materials.
Do not rell the fuel tank on the pressure washer while the engine is 35.
running or hot. Do not operate the pressure washer if there are any leaks in
the fuel system.
Use only the types and grades of fuel, oil and other lubricants recom-36.
mended by the engine manufacturer.
WARNING:37. The brass components of this product contain lead, a chemical
known to the State of California to cause birth defects or other reproductive
harm. (California Health and Safety Code § 25249.5, et. seq.)
The warnings, cautions, and instructions discussed in this instruction manual38.
cannot cover all possible conditions and situations that may occur. It must
be understood by the operator that common sense and caution are factors
which cannot be built into this product, but must be supplied by the operator.
SKU 95618 For technical questions please call 1-800-444-3353 Page 6
Unpacking
When unpacking, check to make sure the parts shown in the photo below and in
the diagrams on pages 13 and 14 are included.
If any parts are missing or broken, please call Harbor Freight Tools at the number
on the cover of this manual.
REV 07d, 08a
SKU 95618 For technical questions please call 1-800-444-3353 Page 7
Checking Pump’s Oil Level
The Oil pump is lled with 80 ml of SAE 75W/90 oil at the factory. Under 1.
normal conditions there is no reason to add any oil or change the oil. It is
however recommended that the customer verify the pump’s oil level before
the initial use.
Remove the temporary white plastic Oil Plug by turning it counterclockwise.2.
Use a measuring device, like a thin wooden stick (not included), as a
dipstick. Place the stick all the way in until it touches the bottom of the
Pump’s Oil reservoir. See Figure A below.
Remove the stick and measure the amount of oil at the end of the stick.3.
There should be about one inch of oil covering the end of the stick as shown
in Figure B. Add SAE 75W/90 oil if needed.
Do not put the same oil plug into the High Pressure Pump (24). There4.
is a yellow plastic oil plug (included) that has a small breather hole in it.
That breather plug must be used whenever the Pressure Washer is used.
The white plastic plug (without the breather hole) should be used when
transporting only.
1 Inch
Figure B
Figure A
High Pressure
Pump (24)
REV 08a
measuring stick
SKU 95618 For technical questions please call 1-800-444-3353 Page 8
Assembly
Note: Please refer to the photo above and the table and diagram on pages 13
and 14 when reading this section and assembling your pressure washer.
1. Attach the Cart Handle (16) to the Cart Frame (5) as shown in the photo
below. Secure in place using the Handle Locking Knobs (23) with Flat
Washers (21) and Spring Washers (22). Tighten Securely.
2. Attach the Wheels (4) to the Cart Frame (5) using the Lock Nuts (2) and Flat
Washers (3). Press Wheel Covers (1) in place to cover axle ends.
3. Connect the High Pressure Hose (44) to the High Pressure Pump (24) by
screwing in place clockwise. Secure tightly.
4. Attach High Pressure Hose (44) to Spray Gun Handle (43) by screwing
clockwise. Tighten securely.
5. Coil the High Pressure Hose (44) and hang it on the Hose Bracket (8). Hang
the Spray Gun on the Gun Bracket (14).
6. Connect a garden hose water supply to the garden hose connector.
07d
SKU 95618 For technical questions please call 1-800-444-3353 Page 9
Using Detergent
CAUTION! To avoid injury, ONLY run pressure washer detergent through the
Detergent Suction Hose (46).
Figure A
1. Press the supplied Detergent Suction Hose (46) onto the tting on top of the
pump. Place the other end of the hose into the detergent container or bottle.
See Figure C.
High pressure Low pressure
Figure D
2. Do not dilute the detergent. The detergent sprays out at low pressure only.
Slide the Spray Nozzle out for low pressure. The pressure washer will draw
the detergent up through the Detergent Suction Hose (46) and mix the water
and detergent automatically, at about a 6% detergent 94% water ratio.
See Figure D.
07d
Figure C
SKU 95618 For technical questions please call 1-800-444-3353
Page 10
Important Guidelines for Water Supply
1. Do not leave engine running without spraying water. If engine is left
running for more than three (3) minutes without discharging water, excess
pressure can cause damage to the pump seals and / or high pressure hose.
2. The water supply provided through the garden hose must be at least
3 gallons per minute for this pressure washer to operate at maximum
level. Use only a standard 3/4” diameter garden hose for water supply,
smaller hoses may not provide enough water ow. Test your water supply
before operation by measuring the time required to ll a gallon bucket.
3. Only use clean water supply. Dirty or recycled “grey” water may contain
impurities which can damage the pump or seals. Never use corrosive or
ammable uids.
Engine Setup
Refer to the engine manufacturer’s manual for complete directions on proper
engine setup, operation and maintenance.
Before starting the engine check the engine oil level. Unscrew the Oil Cap,1.
and read the oil level on the dipstick (which is attached to the underside of
the Oil Cap). If the level is low, ll to the proper level before starting. Use
only clean, high quality engine oil meeting the engine manufacturer’s speci-
cations.
Gas Cap
Fuel Tank
Oil Cap
2. Remove Gas Cap and ll the Fuel Tank with unleaded gasoline. Do not over-
ll. Be careful not to spill gasoline. Clean any spills before starting engine.
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