Panasonic A230 Bedienungsanleitung

INTRODUCTION

Be sure to read this manual carefully before using this product to ensure proper use.

There are two manuals available for this Micro−Imagechecker A200 series: (1)

Micro−Imagechecker A−series Hardware Manual, and (2) User’s Manual. Please

read the manual appropriate for your needs.

Please ensure that the correct manual is read in accordance with objectives for use.

WARNINGS AND CAUTIONS

To be observed at all times

Read the manual carefully before installing, running, maintaining or inspecting the

equipment.

This manual uses two safety flags to indicate different levels of danger.

WARNING

If critical situations that could lead to user’s death or serious injury are assumed by

mishandling of the product:

−Do not use this product in areas with inflammable gas. It could lead to an

explosion.

−Exposing this product to excessive heat or open flames could cause damage to

the lithium battery or other electronic parts.

−Do not store a lens in the locations subject to direct sunlight. It could cause

smoke generation.

−Do not look at the sun through a lens. It could cause blindness.

−Always take precautions to ensure the overall safety of your system, so that the

whole system remains safe in the event of failure of this product or other external

factor.

CAUTION

If critical situations that could lead to user’s injury or only property damage are

assumed by mishandling of the product:

−Do not dismantle or remodel the product. It could cause excessive exothermic

heat or smoke generation.

−Do not touch the terminal while turning on electricity. It could lead to an electric

shock.

−Do not allow foreign matters such as liquid, flammable materials, metals to go

into the inside of the product. It could cause excessive exothermic heat or smoke

generation.

−Do not bend the cables forcibly, place a heavy object on them or bring them close

to a thermal appliance. It could lead to an electric shock or smoke generation.

−To prevent excessive exothermic heat or smoke generation, use this product at

the values less than the maximum of the characteristics and performance that

are assured in these specifications.

−Use the external devices for the emergency stop function and the interlock

circuit.

−Connect the wires or connectors securely. The loose connection could cause

excessive exothermic heat or smoke generation.

−Do not undertake construction (such as connection and disconnection) while the

power supply is on. It could lead to an electric shock.

PRECAUTIONS TO BE TAKEN BEFORE USING THE

IMAGECHECKER

Installation Environment

Avoid using the Micro−Imagechecker A200 in the following types of locations:

−Locations with direct sunlight or environmental temperatures that exceed a

range of 0°Cto50°C.

−Locations with a relative humidity exceeding a range of 35%RH to 75%RH or

that are subject to condensation due to dramatic temperature fluctuations.

−Locations with an atmosphere containing corrosive gases or flammable gases.

−Locations that subject the main unit to direct vibration or impact.

−Locations with a lot of fine particles, iron filings or salt.

−Locations likely to have contact with water, oil or chemicals.

−Locations with an atmosphere likely to contain organic solvents such as benzine,

paint thinner, and alcohol as well as strongly alkaline materials such as ammonia

and caustic soda.

Static Electricity

In a dry environment, there is a risk of accumulation of static electricity, so when there

is a need to touch the equipment, users should always discharge the accumulated

static by touching an earthed part of the equipment first.

Cleaning

Do not use thinners or similar solvents, as they may dissolve parts of the unit and

cause colors to run.

Power

Use an insulated power source with built in protection circuits. The controller power

unit uses non−insulted circuits, so if an irregular voltage is applied, there is a danger

that the internal circuitry will be damaged. If you use a power source that does not

use protection circuits, supply the power via a fuse or other protective device.

Power Sequence

−Arrange the power sequence so that the controller power source is turned off

before the input/ output power source.

−If you turn off the input/output power source before the controller power source,

the controller unit will detect an input signal level change and may not run

properly.

Before Switching On the Power

The following points should be checked before switching the power on to the

controller for the first time.

−Check that no extra wiring left installation, especially conductive materials, have

become attached to the board.

−Confirm that the power supply wiring and I/O wiring and power supply voltage

are correct.

−Firmly tighten all installation screws and terminal block screws.

Before Creating Type Data

Before creating product type data, be sure to initialize the environment settings and

all product type settings.

See 5. Environment and Product Types for more information about initialization.

General Cautions

−Use monitor, monitor cable, keypad, camera and camera cable models and

serial numbers specified by Panasonic Industrial Devices SUNX Co., Ltd.

Be aware that malfunctions, damage, destruction, etc. due to use of models or

serial numbers other than those specified by Panasonic Industrial Devices

SUNX Co., Ltd. will not be covered by the product warranty.

−Do not disassemble, modify, or change internal settings for the

Micro−Imagechecker unit or other equipment. Be aware that malfunctions,

damage, destruction, etc. due to disassembly, modification or use other than

that described in the manual will not be covered by the product warranty.

−Setting or changing items other than those that can be set or changed, as

described in the product manual and specifications, will result in damage. Be

aware that in the event that damage or destruction occurs due to settings or

changes, it will not be covered by the product warranty.

−After completing all of the settings for the Micro−Imagechecker, do not connect

the personal computer used for connecting the keypad, restoring or backup, in

order to prevent malfunctioning due to noise.

−Do not perform insulation resistance or pressure resistance tests between metal

areas of the power supply, input/output signal and connectors and the camera

case.

Table of Contents

Chapter 1 Features of the A230 Character Recognition Type

1.1 Features of the A230 Character Recognition Type 1 −3.....................

Chapter 2 Outline of Functions

2.1 Outline of Functions 2 −3...............................................

Chapter 3 Screens and Basic Operations

3.1 Main Screen 3 −3......................................................

3.2 Keypad 3 −5..........................................................

3.2.1 Keypad 3 −5..................................................

3.2.2 Operating the Cursor lever/ENTER button 3 −6....................

3.3 Main Screen Operations 3 −7...........................................

3.3.1 Menu Selection 3 −7...........................................

3.3.2 Switching the Image Displayed on the Monitor 3 −8.................

3.3.3 Changing Display Items 3 −9....................................

3.4 Setting Numerical Values 3 −12.........................................

Chapter 4 Inspection Procedure

4.1 Before Starting an Inspection (Checker Setting Procedure) 4 −3.............

4.2 IC Inspection Example 4 −4.............................................

4.2.1 Character Verification (Character Verification Checker) 4 −4.........

4.2.2 Inspection of No. of Leads, Pitch and Width

(Lead Inspection checker) 4 −6..................................

4.2.3 Mark Detection (Gray Scale Window Checker) 4 −9................

4.3 Connector Inspection Example 4 −12....................................

4.3.1 Connector Dimension Measurement

(Gray Scale Edge Checker) 4 −12...............................

4.4 IC Inspection Example 4 −15...........................................

4.4.1 Counting ICs (Smart Matching checker) 4 −15....................

4.5 Displayed Image and Test Functions 4 −18...............................

4.6 Hiding Images and Menus 4 −19........................................

4.7 Checker Pattern Display 4 −20.........................................

4.8 Specifying Position and Rotation Adjustment Group 4 −22..................

Table of Contents OCR Type A230

4.9 Selecting Camera 4 −23...............................................

4.10 Area Setup and Out−of−Area Range Setting 4 −24........................

4.11 Checker Area Setting Method 4 −26.....................................

4.11.1 Rectangle / circle (oval) 4 −26..................................

4.11.2 Line 4 −26...................................................

4.11.3 Polygon 4 −27................................................

4.12 Setting Masking 4 −28.................................................

4.13 Filter Setup 4 −29.....................................................

4.14 Changing Shapes 4 −30...............................................

4.15 Entering Upper and Lower Limit Values 4 −31............................

4.16 Copying a Checker 4 −32..............................................

4.17 Deleting a Checker 4 −33..............................................

Chapter 5 Environment and Product Type

5.1 Setting Item List 5 −3...................................................

5.2 Environment Settings

(Environment settings common for all types) 5 −4..........................

5.2.1 Menu screen 5 −4..............................................

5.2.2 Camera 5 −5..................................................

5.2.3 Start 5 −6.....................................................

5.2.4 Start Type 5 −7................................................

5.2.5 Communication 5 −8...........................................

5.2.6 Display Setting 5 −9............................................

5.2.7 Save Image Mode 5 −10.......................................

5.2.8 Initialize 5 −12................................................

5.3 Product Types 5 −13..................................................

5.3.1 Menu Screen 5 −13...........................................

5.3.2 Creating a New Product Type Number 5 −15......................

5.3.3 Entering a Product Type Title 5 −15..............................

5.3.4 Set the Capture Camera 5 −16..................................

5.3.5 Select the Camera/Image 5 −17.................................

5.3.6 Switching Between Product Types 5 −18.........................

5.3.7 Copying a Product Type 5 −18..................................

5.3.8 Deleting a Product Type 5 −19..................................

5.3.9 Selecting Initial Display Settings 5 −20...........................

5.3.10 Initializing All Product Type Data 5 −21...........................

Table of Contents

OCR Type A230

iii

Chapter 6 Position and Rotation Adjustment

6.1 Position and Rotation Adjustment 6 −3...................................

6.2 The Various Modes for Position/Rotation Adjustment Checkers 6 −4..........

6.3 Setting a Position/Rotation Adjustment Checker 6 −11......................

6.3.1 Setting a Position Adjustment Checker that uses Gray Scale

Edge Detection 6 −11...........................................

6.3.2 Setting a Horizontal Detection Rotation Adjustment Checker

or a Vertical Detection Rotation Adjustment Checker that uses

Gray Edge Detection 6 −15.....................................

6.3.3 Setting One Checker Position Adjustment that uses Matching 6 −19.

6.3.4 Setting Theta Rotation Adjustment that uses Matching 6 −23........

6.3.5 Setting One Checker Rotation Adjustment and Two Checker

Rotation Adjustment that uses Matching 6 −27....................

6.4 Position Adjustment Groups 6 −31......................................

Chapter 7 Character Recognition: Dictionary and Character

Recognition Function

7.1 About the Character Recognition 7 −3....................................

7.2 About the Dictionary 7 −4...............................................

7.3 Procedure for Setting Character Recognition 7 −5..........................

7.4 Dictionary 7 −6........................................................

7.4.1 Dictionary Configuration 7 −6....................................

7.4.2 Procedure for Setting the Dictionaries 7 −7........................

7.4.3 Setting a Dictionary 7 −8........................................

7.4.4 Deleting a Dictionary 7 −14.....................................

7.5 Recognizing Character 7 −15...........................................

7.5.1 Procedure for Setting Character Recognition 7 −16................

7.5.2 Setting the Character Recognition Checker 7 −17.................

7.5.3 Verifying the Result 7 −24......................................

Chapter 8 Character Verification Checker

8.1 About the Character Verification Checker 8 −3.............................

8.1.1 Character Verification Setting Menu 8 −6..........................

8.2 Pattern or Character Selection 8 −7......................................

8.3 Register the Reference Character Image (Checker Setting) 8 −8.............

8.4 Setting the Process Conditions 8 −13....................................

Table of Contents OCR Type A230

8.5 Setting the Judgment Conditions 8 −17..................................

8.6 Selecting a Position/Rotation Adjustment Checker 8 −18...................

8.7 Viewing Inspection Results 8 −19.......................................

8.8 Copying and Deleting Character Verification Checkers 8 −20...............

Chapter 9 Smart Matching

9.1 Smart Matching 9 −3...................................................

9.1.1 Menu Screen 9 −3.............................................

9.1.2 Checker Settings 9 −4..........................................

9.1.3 Subtraction Settings 9 −10.....................................

9.1.4 Check Template 9 −15.........................................

9.1.5 Result 9 −16..................................................

9.2 Smart Matching Checker Setup 9 −17...................................

Chapter 10 Lead Inspection Checker

10.1 About Lead Inspection Checkers 10 −3..................................

10.1.1 Lead Inspection Setting Menu 10 −4.............................

10.2 Set the Method for Lead Inspection 10 −5................................

10.3 Set the Judgment Conditions 10 −9.....................................

10.4 Select a Position/Rotation Adjustment Checker 10 −10.....................

10.5 Viewing Inspection and Judgment Results 10 −11.........................

10.6 Copying and Deleting Lead Inspection Checkers 10 −12...................

Chapter 11 Gray Scale Edge Checkers

11.1 Gray Scale Edge Checkers 11 −3........................................

11.1.1 Menu Screen 11 −3............................................

11.1.2 Checker Setting 11 −4..........................................

11.1.3 Result 11 −11..................................................

11.2 Gray Scale Edge Checker Setup 11 −13.................................

Chapter 12 Gray Scale Window Checkers

12.1 Gray Scale Window Checkers 12 −3....................................

12.1.1 Menu Screen 12 −3...........................................

12.1.2 Checker Setting 12 −4.........................................

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