Parker DCP3 Bedienungsanleitung

Drive Controlled Pump

Installation Manual DCP3

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

The installation manual contains only the most

important information.

For detailed information please refer to manual

HA501718U001 on the site

www.parker.com/ssd/

(Literature/Manuals).

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS

CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hanniﬁn Corporation, its subsidiaries and authorized distributors provide

product or system options for further investigation by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the ﬁnal selection of the system and components

and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The

user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning

the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized

distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or

speciﬁcations provided by the user, the user is responsible for determining that such data and speciﬁcations are suitable and

sufﬁcient for all applications and reasonably foreseeable uses of the components or systems.

Offer of Sale

Please contact your Parker representation for a detailed ”Offer of Sale”.

WARNING – USER RESPONSIBILITY

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Content Page

Safety 5

Introduction 7

Initial steps

• Installation

• Operation

• Programming (Parker Drive Quicktool) –

• pc programming tool

• PC requirements

• The Graphical Keypad

Power ratings 8

Construction 9

Mounting

• Cubicle Mount

Mounting

• Mounting the drive

• Ventilation

• Mounting Brackets

• Through Panel Mount

• Through panel mounting details (all frame sizes)

• Cabling Bracket for Control & Main Cable

Installation

• Wiring instructions

• Power connections

Control wiring connections

• Inputs – Analogue (DCP3xxxA)

• Inputs – Fieldbus (DCP3xxxC/D/E/P/N)

• Control word (2021)

• Outputs – Analogue (DCP3xxxA)

• Status word (2022)

Option Modules

• Analogue Inputs

• Encoder and Motor Thermisor

Ethernet

• Introduction

• Status monitoring

• Setting the IP Address

• Connecting to a Network

• Manually Setting the IP Address

• Automatically Assigning an IP Address using DHCP

• Automatically Assigning an IP Address using Auto-IP

• Using Both DHCP and Auto-IP

Proﬁbus Communication with S7

• Cyclic Communication

• Acyclic Communication

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Content Page

STO Functional description

• Safe Torque Off SIL3/PLe

• General Information

• User connections

• Truth table

• Applications that do not require STO function

• Applications

• Description

• Features

• Requirements

• Volume ﬂow control (Q Control)

• Pressure control (p Control)

• Volume ﬂow control with superimposed pressure control (p/Q Control)

The Graphical Keypad

• Fitting a remote GKP

• The Display

• Keys

• Soft key action indication

• Menu Organisation

Parker Drive Quicktool (PDQ) PC-Software

• Installation

• Starting the wizard

• Task selection

Parameter description 44

Parameter list 51

Trips and Fault Finding 54

Technical data

• Environmental details

• Earthing/Safety Details

• Electrical Ratings (400 V build variant)

• Input fuse rating

• Internal brake switch

• Analogue inputs/outputs

• Digital inputs

• Digital outputs

Conﬁgure the drive

• Quick Setup

• Set of Motor data

• Motor type

• Motor name plate

• Set of in- and outputs

• Communication

Commissioning the drive

• Perform signal check

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Safety Information

Please read these important safety notes before installing and operating this equipment

CAUTION

Caution notes in the manual warn of danger

to equipment.

WARNING

Notes in the manual warn of danger to per-

sonel.

Installation details

Model Number

(see product label)

Where installed

(for your own information)

Unit used as a:

(refer to Certiﬁcation)

Component

Relevant Apparatus Unit ﬁtted: Cubicle mounted

Through Panel Mounted

DANGER

Risk of electric shock

WARNING

Hot surfaces

Caution

Refer to documentation

Earth/Ground

Protective Conductor

Terminal

DANGER! - Ignoring the following may result in injury

5. For measurements use only a meter to IEC 61010

(CAT III or higher). Always begin using the highest

range. CAT I and CAT II meters must not be used on

this product.

6. Allow at least 5 minutes for the drive's capacitors to

discharge to safe voltage levels (<50 V). Use the

speciﬁed meter capable of measuring up to 1000 V

dc & ac rms to conﬁrm that less than 50 V is pres-

ent between all power terminals and between pow-

er terminals and earth.

7. Unless otherwise stated, this product must NOT be

dismantled. In the event of a fault the drive must be

returned. Refer to "Routine Maintenance and Repair".

1. This equipment can endanger life by exposure to ro-

tating machinery and high voltages.

2. The equipment must be permanently earthed due

to the high earth leakage current, and the drive mo-

tor must be connected to an appropriate safety earth.

Ensure all incoming supplies are isolated before

working on the equipment. Be aware that there may

be more than one supply connection to the drive.

4. There may still be dangerous voltages present at

power terminals (motor output, supply input phases,

DC bus and the brake, where ﬁtted) when the motor

is at standstill or is stopped.

Hazards

Application area

The equipment described is intended for industrial motor

speed control utilising AC induction motors or AC perma-

nent magnet synchronous machines.

Personnel

Installation, operation and maintenance of the equipment

should be carried out by competent personnel. A compe-

tent person is someone who is technically qualied and

familiar with all safety information and established safe-

ty practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards

involved.

Safety

Requirements

Intended users

This manual is to be made available to all persons who

are required to install, congure or service equipment de-

scribed herein, or any other associated operation.

The information given is intended to highlight safety is-

sues, and to enable the user to obtain maximum benet

from the equipment.

Complete the following table for future reference detail-

ing how the unit is to be installed and used.

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Ignoring the following may result in injury or damage to equipment

Where there is conﬂict between EMC and Safety requirements, personnel safety shall always take

precedence.

Safety

• Never perform high voltage resistance checks on the

wiring without ﬁrst disconnecting the drive from the cir

cuit being tested.

• Whilst ensuring ventilation is sufﬁcient, provide guard-

ing and /or additional safety systems to prevent injury

or damage to equipment.

• When replacing a drive in an application and before

returning to use, it is essential that all user deﬁned pa-

rameters for the product’s operation are correctly in-

stalled.

• All control and signal terminals are SELV, i.e. protect-

ed by double insulation. Ensure all external wiring is

rated for the highest system voltage.

•

Thermal sensors contained within the motor must have

at least basic insulation.

• All exposed metalwork in the Inverter is protected by

basic insulation and bonded to a safety earth.

• RCDs are not recommended for use with this product

but, where their use is mandatory, only Type B RCDs

should be used.

EMV

• In a domestic environment this product may cause ra-

dio interference in which case supplementary mitiga-

tion measures may be required.

• This equipment contains electrostatic discharge (ESD

sensitive parts. Observe static control precautions when

handling, installing and servicing this product.

•

This is a product of the restricted sales distribution

class according to IEC 61800-3. It is designated as

“professional equipment” as deﬁned in EN61000-3-2.

Permission of the supply authority shall be obtained

before connection to the low voltage supply.

Control Unit Removal / Fitting

Isolate supply before plugging or unplugging control unit to the power stack.

CAUTION!

APPLICATION RISK

• The speciﬁcations, processes and circuitry described

herein are for guidance only and may need to be adapt-

ed to the user’s speciﬁc application. We can not guar-

antee the suitability of the equipment described in this

Manual for individual applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended oper-

ating conditions, the drive may not operate as intended.

In particular:

• Stored energy might not discharge to safe levels as

quickly as suggested, and can still be present even

though the drive appears to be switched off

•

The motor's direction of rotation might not be controlled

• The motor speed might not be controlled

• The motor might be energised

A drive is a component within a drive system that may

inﬂuence its operation or effects under a fault condition.

Consideration must be given to:

• Stored energy

• Supply disconnects

• Sequencing logic

• Unintended operation

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Introduction

Initial steps

Use the manual to help you plan the following:

Installation

Know your requirements:

• certiﬁcation requirements, CE/UL/CUL conformance

• conformance with local installation requirements

• supply and cabling requirements

Programming (Parker Drive Quicktool) – pc pro-

gramming tool

Know your application:

• Install the Parker Drive Quicktool (PDQ) after down-

loading it from www.parker.com/ssd/pdq

• Connect your pc to your Drive via Ethernet

• Commission your Drive with the Parker Drive Quick-

tool wizard

• Go to Appendix D Parameter Reference for more in-

formation

PC REQUIREMENTS

Minimum system requirements:

• 1GB RAM

• 1GHz Pentium

• 1GB free Hard Disk space

• 1024x768 screen resolution

Operating Systems:

• Windows XP

• Windows Vista (32 bit)

• Windows 7 (32 & 64 bit)

• Windows 8 (32 & 64 bit)

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Power ratings

Bestellschlüssel

Normalbetrieb Überlastbetrieb

Baugröße

kW Ausgangsstrom Aeff kW Ausgangsstrom Aeff

400 VAC 400 VAC

DCP3 3P5 1,1 3,5 0,75 2,5 D

DCP3 4P5 1,5 4,5 1,1 3,5 D

DCP3 5P5 2,2 5,5 1,5 4,5 D

DCP3 7P5 3 7,5 2,2 5,5 D

DCP3 010 4 10 3 7,5 D

DCP3 012 5,5 12 4 10 D

DCP3 016 7,5 16 5,5 12 E

DCP3 023 11 23 7,5 16 E

DCP3 032 15 32 11 23 F

DCP3 038 18 38 15 32 F

DCP3 045 22 45 18 38 G

DCP3 060 30 60 22 45 G

DCP3 073 37 73 30 60 G

DCP3 087 45 87 37 73 H

DCP3 105 55 105 45 87 H

DCP3 145 75 145 55 105 H

DCP3 180 90 180 75 145 J

DCP3 205 110 205 90 180 J

DCP3 260 132 260 110 205 J

DCP3 380 200 380 160 315 K

DCP3 440 250 440 200 380 K

DCP3 315 160 315 132 260 K

Product overview

Product Range

AC30V FRAME D, E, F, G, H, J, K

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Mounting

Cubicle Mount

Mechanical Dimensions for AC30V Drive - Size D Illustrated

Dimensions for cubicle mount installation

All dimensions are in millimetres

Models Max.

Weight H H1 H2 W W1 W2 D Fixings

Size D 4.5 kg 286 270 6.5 100 80 10 255 4.5 mm slots & holes

M4 ﬁxings

Size E 6.8 kg 333 320 6.5 125 100 12.5 255

Size F 10 kg 383 370 6.5 150 125 12.5 255

Size G 22.3 kg 480 465 7.25 220 190 13 287 5.5 mm slots & holes

M5 ﬁxings

Size H 42.8 kg 670 650 10 260 220 20 316 6.8 mm slots & holes

M6 ﬁxings

Size J 89 kg 800 780 10 260 285 23 374 9.0 mm slots & holes

M6 ﬁxings

Size K 125 kg 1310 1282 15 400 280 60 457 M10 ﬁxings

Drive Controlled Pump

Parker Hanniﬁn Corporation

Hydraulics Group

DCP Manual innen A4 UK.indd 06.11.17

Manual

Mounting

Isolated forced

air ﬂow

Natural air ﬂow on Frames D – F

Fan assisted air ﬂow on Frames G - J

Heatsink

Clearances for IP20 Product (mm)

A B C

Size D–H 10 75 75 minimum (excludes cabling requirements)

Size J 10 100 100 minimum (excludes cabling requirements)

Size K 10 200 200

(Europe: IP2x, USA/Canada: Open Type).

The drive must be mounted in a suitable cubicle.

Air Clearance for a Cubicle Mount Product/Application, Frame D Illustrated.

Mounting the drive

These units are not suitable for wall mounting.They must

be mounted vertically inside an additional enclosure. De-

pending on required level of EMC compliance refer to Ap-

pendix C "Compliance".

Note: Frame H, J & K only

These models are heavy and will require two people to lift,

or the use of a fork lift to install it. The product will stand

vertically on ﬂat surfaces.

Ventilation

The drive gives off heat in normal operation and must

therefore be mounted to allow the free ﬂow of air through

the ventilation slots and heatsink.

Maintain minimum clearances for ventilation as given in

the tables below to ensure adequate cooling of the drive,

and that heat generated by

other adjacent equipment is not transmitted to the drive.

Be aware that other equipment may have its own clear-

ance requirements. When

mounting two or more AC30V units together, these clear-

ances are additive. Ensure that the mounting surface is

normally cool.

Minimum Air Clearance (size D, E, F, G, H, J & K)

Cubicle-Mount Product/Application

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