PCB Piezotronics LARSON DAVIS 730 Bedienungsanleitung

6610.0016

1/4" MIC

3900.0054

O-RING

M730.13-IS

CASE TOP

1895.0026

LCD

M730.05-IS

INTERNAL FRAME

A730.01-IS

MAIN BOARD

M730.06-IS

GASKET

(BLUE)

2X 6075.0005

MYLAR TAPE

4477.0006

VENT MEMBRANE

1097.0045

QI COIL

M730.02-IS

CASE BOTTOM

3X 5290.0234

2-56 9/16" SCREW

L730.02

CALIBRATION LABEL

L730.01

INFORMATION LABEL

2X 5345.0027

#2 T-F SCREW

4X 6070.0031

FOAM

2X 6070.0030

FOAM

S730.02

Li-ION BATTERY PACK

5345.0028

#0 T-F SCREW

L730.04 730 SCREEN

PROTECTOR

SUBASSEMBLY S730.01

6610.0016

1/4" MIC

3900.0054

O-RING

M730.13-IS

CASE TOP

1895.0026

LCD

M730.05-IS

INTERNAL FRAME

A730.12-IS

MAIN BOARD

M730.40-IS

GASKET

(ORANGE)

2X 6075.0005

MYLAR TAPE

4477.0006

VENT MEMBRANE

1097.0045

QI COIL

M730.02-IS

CASE BOTTOM

3X 5290.0234

2-56 9/16" SCREW

L730.02

CALIBRATION LABEL

L730.03-IS

IS INFORMATION LABEL

2X 5345.0027

#2 T-F SCREW

4X 6070.0030

FOAM

2X 6070.0031

FOAM

A730.03-IS

NiMH BATTERY BOARD

5345.0028

#0 T-F SCREW

L730.06-IS IS 730 SCREEN

PROTECTOR

SUBASSEMBLY S730.04-IS

BAT022

NiMH BATTERY PACK

M730.41-IS

BATTERY SHIM

Notes:

See BOM as provided by PCB Engineering.

All equivalencies must be approved by PCB Engineering.

All components and processes must be ROHS compliant.

This is a Related Drawing, relating to the Scheduled Drawing S730.04-IS-SD, which has

been approved by a notifying body for the purpose of being used in an explosive

environment. Do not revise this drawing without first having it reviewed by Engineering

and the ISP Manager. Any changes to this drawing could result in an unsafe condition.

REV.

DESCRIPTION

DATE

ECO

INITIAL RELEASE

4/24/2019

D. ANDERSON

4813

ADDED STEPS OF ASSEMBLY FOR

FIRMWARE AND BOARD CLEANUP

9/24/2019

D. ANDERSON

4880

CHANGE TO SERIALIZE INSTRUCTIONS;

IS ASSEMBLY INSTRUCTIONS

4/9/2020

D. ANDERSON

4977

730 Spartan Assembly

FILE NAME: S730.04-IS 730 Spartan Assembly

S730.04-IS

TITLE

Provo, Utah, USA (801) 375-0177

PROPRIETARY AND CONFIDENTIAL

SHEET 1 OF 10

REV.

NUMBER

SIZE

SCALE 3:5

THIS DOCUMENT, SUBMITTED IN CONFIDENCE,

CONTAINS PROPRIETARY INFORMATION WHICH SHALL NOT BE REPRODUCED OR

TRANSFERRED TO OTHER DOCUMENTS OR DISCLOSED TO OTHERS OR USED FOR ANY

OTHER PURPOSE WITHOUT THE WRITTEN PERMISSION OF PCB PIEZOTRONICS, INC.

DATE

AUTHOR

D. ANDERSON

9/25/2018

TEMPLATE: D2140.0023 (-1)

APPROXIMATELY .850

M730.02-IS

CASE BOTTOM

1097.0045

QI COIL

2X 6075.0005

MYLAR TAPE

4477.0006

VENT MEMBRANE

2X 6070.0030

FOAM

RIB WALL

S730.02

Li-ION BATTERY PACK

5345.0028

#0 T-F SCREW

SLOT

CONNECTOR

DETAIL A

SCALE 2 : 1

QI COIL

FOAM

BOTTOM ASSEMBLY - "NON-IS" VERSION - SEE SHEET 3 FOR "IS" VERSION

NOTES:

PREPARE THE SURFACE OF THE VENT LOCATION BY CLEANING IT WITH

ALCOHOL. PLACE THE VENT MEMBRANE IN THE RECESS COVERING THE

VENT HOLES. MAKE SURE ALL EDGES HAVE BEEN PRESSED DOWN AND

SEALED.

TRIM THE QI WIRE ENDS TO LENGTH 0.20" OF EXPOSED TINNED WIRE.

PLACE THE QI COIL IN THE CASE BOTTOM COIL DOWN (COIL NOT VISIBLE) IN

THE CUT OUT THAT IS PRESENT.

ENSURE THE QI COIL WIRES ARE ROUTED AS SHOWN IN DETAIL A. THIS WILL

HELP IN THE NEXT STEP OF THE BATTERY ASSEMBLY.

FIX THE QI COIL IN PLACE USING THE MYLAR TAPE MAKING SURE THE

ALIGNMENT OF THE QI COIL IS CENTERED AS BEST AS POSSIBLE.

CUT AND PLACE THE 6070.030 FOAM ON THE RIB WALLS

WHICH HOLD THE BATTERY IN PLACE.

NOTES:

WHILE PLACING THE BATTERY PACK INTO THE ASSEMBLED BOTTOM CASE MAKE SURE THE QI COIL WIRES ARE

ROUTED UP THROUGH THE SLOT IN THE PCB.

ALIGN THE BATTERY PACK INTO THE CASE BOTTOM AND PUSH IT INTO PLACE.

USE THE #0 SCREW TO HOLD THE BATTERY PACK TO THE CASE BOTTOM TO A SNUG FIT. MAKE SURE NOT TO

TOUCH THE SCREW TO THE FACE OF THE BATTERY OR POSITIVE BATTERY CONTACT AS THIS WILL SHORT OUT THE

BATTERY AND CAN WELD THE SCREW IN PLACE.

BEND THE QI COIL WIRES INTO A "S" LIKE POSITION.

PUSH THE QI COIL WIRES INTO THE CONNECTOR ON THE BATTERY BOARD. IT DOES NOT MATTER WHICH ONE

GOES IN EITHER SIDE. IF THE WIRE NEEDS TO BE RELEASED PRESS DOWN ON THE SLIT ON THE CONNECTOR TO

RELEASE THE WIRE.

MAKE SURE THE WIRES ARE NOT TOUCHING THE BATTERY OR THE BOARD AND ARE FLOATING ABOVE THE

BOARD.

FOLLOW PROPER ESD

HANDLING PROCESSES

S730.04-IS

SHEET 2 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

APPROXIMATELY .850

M730.02-IS

CASE BOTTOM

1097.0045

QI COIL

2X 6075.0005

MYLAR TAPE

4477.0006

VENT MEMBRANE

2X 6070.0031

FOAM

RIB WALL

M730.41-IS

BATTERY SHIM

M730.02-IS

CASE BOTTOM

5345.0028

#0 T-F SCREW

S730.03-IS

NiMH BATTERY PACK

5345.0028

#0 T-F SCREW

DETAIL AF

SCALE 2 : 1

QI COIL

FOAM

DETAIL AG

SCALE 2 : 1

M730.41-IS

BATTERY SHIM

BATTERY CONTACT

ON BOARD

BOTTOM ASSEMBLY - "IS" VERSION

NOTES:

TRIM THE QI WIRES TO ABOUT 0.20". ROUTE THE WIRES UP THROUGH THE BOTTOM OF THE BOARD

AND SOLDER.

PREPARE THE SURFACE OF THE VENT LOCATION BY CLEANING IT WITH ALCOHOL. PLACE THE

VENT MEMBRANE IN THE RECESS COVERING THE VENT HOLES. MAKE SURE ALL EDGES HAVE BEEN

PRESSED DOWN AND SEALED.

PLACE THE QI COIL IN THE CASE BOTTOM COIL DOWN (COIL NOT VISIBLE) IN

THE CUT OUT THAT IS PRESENT.

ENSURE THE QI COIL WIRES ARE ROUTED AS SHOWN IN DETAIL AF. THIS WILL HELP IN THE NEXT

STEP OF THE BATTERY ASSEMBLY.

FIX THE QI COIL IN PLACE USING THE MYLAR TAPE MAKING SURE THE ALIGNMENT OF THE QI COIL

IS CENTERED AS BEST AS POSSIBLE.

FOLLOW PROPER ESD HANDLING PROCESSES

NOTES:

USE THE #0 SCREW TO HOLD THE BATTERY BOARD TO THE CASE BOTTOM TO A SNUG

FIT.

CUT AND PLACE THE 6070.0031 FOAM ON THE RIB WALLS WHICH HOLD THE BATTERY

IN PLACE.

INSERT THE BATTERY SHIM IN THE BEND OF THE BATTERY TERMINAL CONTACTS AS

SEEN.

PLACE THE BATTERY PACK INTO THE ASSEMBLY. MAKE SURE THAT THE CONTACT

SIDE GOES DOWN FIRST AND THEN THE BATTERY IS FULLY SEATED IN THE POCKET.

ONCE THE BATTERY IS INSERTED INTO THE CASE THE BOARD IS POWERED AND CARE

SHOULD BE TAKEN TO NOT SHORT OUT THE BATTERY.

S730.04-IS

SHEET 3 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

UNTRIMMED

60°

TRIMMED

DETAIL B

SCALE 3 : 1

DO NOT TRIM

POWER BUTTON

DETAIL C

SCALE 2 : 1

UNTRIMMED

DETAIL D

SCALE 2 : 1

UNTRIMMED

DETAIL AD

SCALE 2 : 1

TRIMMED

DETAIL AE

SCALE 2 : 1

TRIMMED

GLASS CLEANING

NOTES:

TRIM THE BOARD BUTTON BACK SUPPORT AS

SHOWN. THE ANGLE IS STEEP, CLOSE TO 60°

INSTEAD OF 45°.

CLEAR THE CLIPPED PLASTIC CHIPS FROM THE

CASE.

CASE TOP TRIM

GASKET TRIM

NOTES:

TRIM THE NUBS OFF THE GASKET IF PRESENT. MAKE SURE TO GET IT CLIPPED OFF CLEANLY

BY CUTTING THEM OFF WITH MULTIPLE SMALLER SNIPS. DO NOT TRIM THE POWER BUTTON.

NOTES:

REMOVE THE EXCESS EPOXY AROUND THE WINDOW INSIDE AND OUT. CLEAN THE GLASS

INSIDE AND OUT. APPLY L730.04 730 SCREEN PROTECTOR TO BOTH THE INSIDE AND

OUTSIDE OF THE GLASS.

ALL REMAINING INSTRUCTIONS ARE VALID FOR BOTH "IS" AND "NON-IS"

CONFIGURATIONS EXCEPT VARIATIONS WHERE STATED.

S730.04-IS

SHEET 4 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

2. INSERT THE GASKET

NOTE:

INSERT THE GASKET INTO THE CHANNEL IN THE TOP CASE. START WITH THE BUTTONS AND

THEN ALIGN THE BEND FEATURES FIRST NEAR THE BOTTOM. AFTER ALIGNING THE BUTTONS

AND THE BENDS PUSH THE GASKET INTO THE CHANNEL ALIGNING THE GASKET PART LINE TO

THE EDGE OF THE CASE. THE GASKET WILL BE LOOSE AROUND THE USB CONNECTOR

LOCATION BUT SHOULD NOT BUNCH UP AROUND THE AREA. IF IT IS BUNCHED RESEAT THE

GASKET.

GASKET PART LINE

CASE EDGE

DETAIL E

SCALE 3 : 1

EDGE

DETAIL F

SCALE 3 : 1

EDGE

DETAIL G

SCALE 3 : 1

EDGE

DETAIL H

SCALE 3 : 1

EDGE

DETAIL I

SCALE 3 : 1

EDGE

1. GASKET GREASING

NOTE:

THE GASKET COLOR IS PART OF THE DISTINCTION BETWEEN "IS" AND "NON-IS" UNITS.

FOR "NON-IS" THE COLOR IS BLUE, FOR "IS" THE COLOR IS ORANGE. MAKE SURE TO

USE THE CORRECT GASKET FOR THE DIFFERENT ASSEMBLIES.

USING THE 3405.0001 GREASE PACKET, GREASE UP TO THE PARTING LINE WHICH IS

REPRESENTED BY THE HATCHING ABOVE BOTH INSIDE AND OUT. ENSURE ALL THE

SURFACE HAS BEEN GREASED. APPLY MORE GREASE TO THE EDGE.

EDGE

NOTES:

IT IS EXPECTED THAT THE GASKET WILL NOT SLIDE INTO PLACE WITHOUT SOME

ASSISTANCE. EACH DETAIL VIEW SHOWS AN AREA OF CONCERN TO GET THE

GASKET INTO THE RIGHT POSITION. INSTRUCTIONS IN THE FOLLOWING STEPS

NEED TO BE DONE WITH CARE TO NOT TEAR THE GASKET OR PUT HOLES INTO IT.

DETAIL E - USE A FLATHEAD SCREWDRIVER TO PUSH THE GASKET DOWN INTO

THE CHANNEL.

DETAIL F - USE A FLATHEAD SCREWDRIVER TO PUSH THE BUTTON INTO

POSITION. CHECK THE FIT BY LOOKING AT THE OUTSIDE OF THE CASE AND SEE

IF THE BUTTON IS FULLY SEATED AND CENTERED (R-L).

DETAIL G - PERFORM THE SAME STEPS AS STEP 4.

DETAIL H - PERFORM THE SAME STEPS AS STEP 3.

DETAIL I - PERFORM THE SAME STEPS AS STEP 4.

THE GASKET AROUND THE USB WILL NOT BE HELD IN PLACE AT THIS POINT AND

IS OK TO BE LOOSE IN ITS LOCATION JUST NOT BUNCHED UP.

3. GASKET FIT ADJUSTMENTS

TOP ASSEMBLY PAGE 1

S730.04-IS

SHEET 5 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

A730.01-IS

MAIN BOARD

M730.05-IS

INTERNAL FRAME

CLIPS

POSTS

RIGHT

LEFT

1895.0026

LCD

RIBBON CONNECTOR J4

DETAIL U

SCALE 3 : 1

OPEN

CHECK

CHECK CHECK

TOP ASSEMBLY PAGE 2

NOTES:

ATTACH THE INTERNAL FRAME TO THE PCB BOARD BY FIRST

SLIDING THE LATCHES INTO THE BOARD BY THE PREAMP

SIDE.

ALIGN THE STAND-OFF POSTS INTO THE PCB.

SET THE LOWER CLIPS AGAINST THE PCB.

AVOID HITTING PARTS ON THE BOARD, LOCK IN PLACE THE

RIGHT CLIP FIRST AND THEN THE LEFT CLIP.

NOTES:

MAKE SURE THE LATCH ON CONNECTOR J4 ON THE PCB IS

LIFTED UP IN THE OPEN POSITION.

START WITH THE LCD SCREEN FACE DOWN AND SLIDE THE

RIBBON INTO THE CONNECTOR. THE LOCATION FOR THE RIBBON

IS NEAR THE TOP OF THE CONNECTOR AND SHOULD BE GUIDED

IN WHEN PRESSED AGAINST THE LATCH.

PRESS THE LATCH DOWN AFTER FULLY SEATING THE LCD RIBBON.

FOLLOW PROPER ESD HANDLING PROCESSES

DURING REMAINING ASSEMBLY

NOTES:

CHECK THAT THE "MOUSE BITES" ARE CLEAR IN

LOCATIONS SHOWN ABOVE. THESE SHOULD HAVE

BEEN CLEARED BEFORE BUT IF THEY HAVE NOT BEEN

WILL CAUSE ASSEMBLY ISSUES. CLEAN UP ANYTHING

THAT STICKS OUT FROM THE EDGE OF THE BOARD.

WARNING

THE PREAMP POGO IS SURFACE MOUNTED AND

SUSCEPTIBLE TO BREAKING IF PUSHED OR HANDLED

IMPROPERLY. TAKE CAUTION TO PROTECT POGO

DURING THIS STEP.

S730.04-IS

SHEET 6 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

PIGTAIL CONNECTOR J3

RETAINING

LATCH

DISPLAY

LIGHT

PIGTAIL

HORIZONTAL LATCHES

DISPLAY LIGHT

DETAIL V

SCALE 4 : 1

GLASS

TOP OF LCD FRONT LIGHT

TOP ASSEMBLY PAGE 3

NOTES:

ROUTE THE DISPLAY LIGHT PIGTAIL BETWEEN THE BOARD AND FRAMEWORK TO

GET THE CONNECTOR TO ALIGN.

MAKE SURE THE LATCH OF J3 IS UP AS THIS IS THE OPEN POSITION.

SLIDE THE PIGTAIL INTO THE CONNECTOR. NOTE THAT THE PIGTAIL ONLY

GOES IN ABOUT 1/3 OF THE CONNECTOR LENGTH, BUT IS FULLY INSERTED INTO

THE CONNECTOR.

CLOSE THE CONNECTOR.

TRY TO KEEP THE CABLE OUT OF THE HATCHED AREA SHOWN ABOVE. TAKE

CAUTION TO NOT BEND PIGTAIL TOO TIGHTLY AS DAMAGE TO THE LCD CAN

OCCUR.

NOTES:

PLUG IN THE PCB ASSEMBLY TO THE BATTERY AND POWER ON

THE BOARD USING THE POWER BUTTON.

VERIFY THE DISPLAY LIGHT IS OPERATIONAL.

UPGRADE FIRMWARE (AS NEEDED)

METER MUST BE CONNECTED TO PC VIA USB.

START G4.

LOCATE METER IN METER LIST.

CLICK THE ... ICON AND SELECT "UPGRADE FIRMWARE"

FROM MENU.

NOTES:

FOLD THE SCREEN UP.

TO PLACE THE LCD INTO THE FRAME POSITION BEND THE

DISPLAY LIGHT DOWN AND SLIDE UNDER THE RETAINING

LATCH FIRST.

THE HORIZONTAL LATCHES CLIP OVER THE GLASS OF THE

SCREEN, AND NOT OVER THE LCD FRONT LIGHT ITSELF. SEE

DETAIL VIEW FOR CLARIFICATION.

MAKE SURE THE GLASS OF THE LCD IS PROPERLY SEATED INTO

THE FRAME OR IT CAN CAUSE A TOLERANCE STACK ISSUE

AND BREAK THE GLASS.

BE SURE BOTH CLIPS ARE LATCHED PROPERLY OVER THE LCD.

S730.04-IS

SHEET 7 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

DETAIL W

SCALE 3 : 1

PREAMP TUBE

OUTSIDE VIEW

NOTES:

PEEL OFF THE LCD SCREEN PROTECTOR AND THE GLASS PROTECTOR ON THE

INSIDE OF THE TOP CASE.

HOLD THE CURRENT ASSEMBLY AS SHOWN ABOVE BY REVERSE FOLDING THE

BUTTON BOARDS AND HOLD THEM IN PLACE. START SEATING THE POGO TO

ALIGN INTO THE PREAMP TUBE IN THE CASE TOP.

TILT THE BOARD TOWARD ITS FINAL SEATING POSITION BUT DO NOT PUSH IT IN

PLACE.

THE POGO SHOULD BE ALIGNED LIKE THE PREAMP TUBE OUTSIDE VIEW SHOWN

NOT TOUCHING THE SIDES. IF IT IS OFF CENTER, LIFT THE PCB UP AND CORRECT

THE PREAMP PLACEMENT AS FINAL ALIGNMENT IS PART OF THE NEXT ASSEMBLY

STEP.

WARNING

THE PREAMP POGO IS SURFACE MOUNTED AND

SUSCEPTIBLE TO BREAKING IF PUSHED OR HANDLED

IMPROPERLY. TAKE CAUTION TO PROTECT POGO

DURING THIS STEP.

10.

SELECT CURRENT FIRMWARE.

ONCE COMPLETE, NAVIGATE TO ABOUT SECTION ON METER AND VERIFY FIRMWARE

AND BLUETOOTH VERSION ARE CORRECT.

SET THE SERIAL NUMBER (SEQUENCE FOR "NON-IS" IS 10000, SEQUENCE FOR "IS" IS YYXXXX OR

THE YEAR AND 1000 BASE ex 201000), MODEL TYPE, AND MFG DATE USING THE SPARTAN

SERIALIZE UTILITY. CONNECT A USB AMP METER. PRESS AND HOLD THE POWER BUTTON TO

POWER DOWN THE DEVICE. VERIFY THE POWERED OFF CURRENT DRAW IS LESS THAN OR

EQUAL TO 0.5mA.

START THE NEXT UNIT ON PREVIOUS STEPS; CONTINUE THE STEPS BELOW IN A CYCLIC MANNER.

CHECK THE BATTERY OPERATION, CHARGING FUNCTION, BUTTON, DISPLAY, DISPLAY LIGHT,

AND LEDS.

PLACE THE METER ON THE QI PAD AND VERIFY THAT THE METER TURNS ON (THIS WILL

TAKE A SEVERAL SECONDS).

VERIFY THAT THE GREEN CHARGER LED IS ON. IT IS LOCATED ON THE LEFT SIDE OF

THE LED WINDOW; THIS INDICATES THE METER IS CHARGING THE BATTERIES.

REMOVE FROM QI PAD.

COVER THE LED WINDOW BELOW THE LCD OR USE A FLASHLIGHT TO VERIFY THAT

THE LCD LIGHT TURNS ON FOR A TIME

AFTER A KEY IS PRESSED

IN A DARK

ENVIRONMENT OR OFF IN A BRIGHT ENVIRONMENT. THE LCD LIGHT TURNS OFF

WHEN THE AMBIENT LIGHT IN THE ROOM IS SUFFICIENT TO VIEW THE SCREEN

WITHOUT EXTRA ILLUMINATION AND THUS EXTENDS BATTERY LIFE.

PLUG THE USB CABLE INTO THE UNIT AND VERIFY THAT THE BATTERY SYMBOL AT THE

TOP OF THE SCREEN CHANGED TO A LIGHTNING BATTERY ICON.

VERIFY THAT THE GREEN CHARGER LED IS ON. IT IS LOCATED ON THE LEFT SIDE OF

THE LED WINDOW; THIS INDICATES THE METER IS CHARGING THE BATTERY.

PRESS THE MENU, UP, DOWN AND POWER BUTTONS TO VERIFY THEIR

FUNCTIONALITY.

PRESS AND HOLD THE POWER BUTTON TO TURN THE UNIT OFF. DISCONNECT THE BOARD

FROM THE BATTERY.

INSTALL LABELS AND NOTE SERIAL NUMBER ON PCB BOARD.

PLACE THE L730.01 (FOR NON-IS), OR L730.03-IS (FOR IS) INFORMATION LABEL ON

THE BACK.

CONTINUE WITH ASSEMBLY.

S730.04-IS

SHEET 8 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

APPROXIMATELY .150

2X 5345.0027

#2 T-F SCREW

4X 6070.0031(NON-IS)

OR 0670.0030 (IS)

FOAM

DETAIL K

SCALE 3 : 1

BOARD BUTTON

BACK SUPPORT

DETAIL J

SCALE 3 : 1

BOARD BUTTON

BACK SUPPORT

NOTE:

GREASE EXPOSED FACES AND EDGES BOTH INSIDE

AND OUTSIDE OF THE REMAINING GASKET. DO

NOT GREASE THE BUTTONS AND AVOID GETTING

GREASE ON THE PCB.

TOP ASSEMBLY PAGE 4

NOTES:

THE PCB AND BUTTON BOARD BACK SUPPORTS SHOULD COME IN CONTACT TO

INSERT THE PCB CORRECTLY.

PUSH BOTH BUTTON BOARDS INTO THE SUPPORT FRAMING IN THE CASE TOP FOR

THEIR RESPECTIVE SIDES. IF THIS IS DIFFICULT, CHECK TO MAKE SURE THE BOARD IS

GOING INTO THE SLOT LOCATIONS AND THAT THE BACK SUPPORT IS NOT

STOPPING THE BOARD FROM GOING INTO PLACE. THE BOARDS DO NOT NEED

TO STAY FULLY SEATED, THEY JUST NEED TO BE HELD IN THEIR LOCATIONS.

MAKE SURE THAT THE BOARD GOES DOWN INTO ITS SEATED LOCATION BY

SLIPPING THE GASKET OVER THE USB CONNECTOR. USE FINE TWEEZERS TO PULL

BACK THE GASKET TO ALLOW THE USB TO SLIDE INTO PLACE. THE FRAME WILL

START PUSHING THE GASKET INTO PLACE AS THE BOARD SEATS INTO THE TOP

CASE.

NOTES:

ONCE THE BOARD IS PLACED INTO THE CASE VERIFY THE PREAMP POGO

ALIGNMENT SHOWN ON SHEET 6.

IF THE ALIGNMENT IS OFF YOU CAN ATTEMPT TO PUSH THE BOARD INTO

PLACE WITH A SMALL OBJECT BETWEEN THE PREAMP PIGTAIL AND THE

PCB IN THE LOCATIONS SHOWN IN DETAIL BELOW.

USE THE #2 SCREWS TO HOLD THE BOARD IN PLACE TO SNUG FIT.

CUT AND PLACE X4 THE FOAM ON THE THE BACK OF THE PCB IN THE

BOXES SHOWN. THE SIZE OF THE FOAM DOES NOT HAVE TO BE EXACT BUT

SHOULD BE AT LEAST THE SIZE SHOWN. USE 6070.0030 FOR "IS" AND

6070.0031 FOR THE "NON-IS" VERSION OF THE UNITS.

11.

12.

13.

S730.04-IS

SHEET 9 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

TOP ASSEMBLY

BOTTOM ASSEMBLY

3X 5290.0234

2-56 9/16" SCREW

3900.0054

O-RING

6610.0016

1/4" MIC

NARROW LOCATION

POWER BUTTON

FLAT FACE

L730.04

730 SCREEN

PROTECTOR

L730.06-IS

730 SCREEN

PROTECTOR

FINAL CASING

NOTES:

HOLD THE TOP AND BOTTOM ASSEMBLIES AS SHOWN AND START PUTTING

THEM TOGETHER AT THE USB END. MAKE SURE THE GASKET IS GOING INTO

THE CHANNEL ON THE CASE BOTTOM AT THE USB END FIRST.

START ROCKING THE TOP ASSEMBLY SIDE TO SIDE TO GET THE NARROW

LOCATION TO ALIGN AND START GOING INTO THE CHANNEL. MAKE SURE IT

DOES NOT FOLD OVER ON ITSELF AT THE NARROW LOCATION.

MAKE SURE THE TOP 2 BUTTON GASKET FINS GO INTO THE CASE BOTTOM

CHANNEL AND CHECK THE POWER BUTTON AS WELL. ONCE THESE ARE

LINED UP PRESS THE CASE TOGETHER TO MAKE SURE IT CAN FULLY SEAT.

MAKE SURE THE SEALING FACE OF THE GASKET IS NOT VISIBLE FROM THE

OUTSIDE. iF THE BUTTONS APPEAR TO BE CRUSHED, FIX THE GASKET BEFORE

PROCEEDING.

NOTES:

IF THE GASKET IS FITTING CORRECTLY YOU WILL BE ABLE TO PRESS THE TOP AND BOTTOM

TOGETHER AND IT WILL CLOSE FULLY IN THE LOCATION THAT IS PRESSED TOGETHER. CHECK ALL

THE WAY AROUND THE CASE BEFORE INSERTING THE SCREWS. THE MAX GAP YOU SHOULD

EXPECT BETWEEN THE HALVES IS AROUND 0.020".

USE THE 2-56 SCREWS USING A TORX #8 DRIVER TO PLACE THE SCREWS IN THE CASE WITH 20-25

OZ-IN OF FORCE. RECOMMENDED ORDER FOR SCREWS IS TO PLACE THE 2 SCREWS ACROSS

FROM EACH OTHER AND THEN THE ONE BY ITSELF.

USE COMPRESSED AIR TO BLOW OUT EXCESS GREASE BETWEEN THE PART LINE OF THE 2 CASES.

CLEAN UP THE SURFACES.

PLACE THE O-RING OVER THE THREADS AND SEAT IT AT THE BOTTOM OF THE METALWORK OF THE

PREAMP TUBE.

S730.04-IS

SHEET 10 OF 10

REV.

NUMBER

SIZE

SCALE 1:1

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