PCB Piezotronics 090B91 Bedienungsanleitung

Model 090B91

CALINRATION ADAPTOR

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-828-8840

24-hour SensorLine: 716-684-0001

Fax: 716-684-0987

E-mail: [email protected]

Web: www.pcb.com

The information contained in this document supersedes all similar information that

may be found elsewhere in this manual.

Service –Due to the sophisticated

nature of the sensors and associated

instrumentation provided by PCB

Piezotronics, user servicing or repair is

not recommended and, if attempted,

may void the factory warranty. Routine

maintenance, such as the cleaning of

electrical connectors, housings, and

mounting surfaces with solutions and

techniques that will not harm the

physical material of construction, is

acceptable. Caution should be observed

to ensure that liquids are not permitted

to migrate into devices that are not

hermetically sealed. Such devices

should only be wiped with a dampened

cloth and never submerged or have

liquids poured upon them.

Repair –In the event that equipment

becomes damaged or ceases to

operate, arrangements should be made

to return the equipment to PCB

Piezotronics for repair. User servicing or

repair is not recommended and, if

attempted, may void the factory

warranty.

Calibration –Routine calibration of

sensors and associated instrumentation

is recommended as this helps build

confidence in measurement accuracy

and acquired data. Equipment

calibration cycles are typically

established by the users own quality

regimen. When in doubt about a

calibration cycle, a good “rule of thumb”

is to recalibrate on an annual basis. It is

also good practice to recalibrate after

exposure to any severe temperature

extreme, shock, load, or other

environmental influence, or prior to any

critical test.

PCB Piezotronics maintains an ISO-

9001 certified metrology laboratory and

offers calibration services, which are

accredited by A2LA to ISO/IEC 17025,

with full traceability to SI through

N.I.S.T. In addition to the normally

supplied calibration, special testing is

also available, such as: sensitivity at

elevated or cryogenic temperatures,

phase response, extended high or low

frequency response, extended range,

leak testing, hydrostatic pressure

testing, and others. For information on

standard recalibration services or

special testing, contact your local PCB

Piezotronics distributor, sales

representative, or factory customer

service representative.

Returning Equipment –Following

these procedures will ensure that your

returned materials are handled in the

most expedient manner. Before

returning any equipment to PCB

Piezotronics, contact your local

distributor, sales representative, or

factory customer service representative

to obtain a Return Warranty, Service,

Repair, and Return Policies and

Instructions Materials Authorization

(RMA) Number. This RMA number

should be clearly marked on the outside

of all package(s) and on the packing

Service, Repair, and Return

Policies and Instructions

list(s) accompanying the shipment. A

detailed account of the nature of the

problem(s) being experienced with the

equipment should also be included

inside the package(s) containing any

returned materials.

A Purchase Order, included with the

returned materials, will expedite the

turn-around of serviced equipment. It is

recommended to include authorization

on the Purchase Order for PCB to

proceed with any repairs, as long as

they do not exceed 50% of the

replacement cost of the returned

item(s). PCB will provide a price

quotation or replacement

recommendation for any item whose

repair costs would exceed 50% of

replacement cost, or any item that is not

economically feasible to repair. For

routine calibration services, the

Purchase Order should include

authorization to proceed and return at

current pricing, which can be obtained

from a factory customer service

representative.

Contact Information –International

customers should direct all inquiries to

their local distributor or sales office. A

complete list of distributors and offices

can be found at www.pcb.com.

Customers within the United States may

contact their local sales representative

or a factory customer service

representative. A complete list of sales

representatives can be found at

www.pcb.com. Toll-free telephone

numbers for a factory customer service

representative, in the division

responsible for this product, can be

found on the title page at the front of this

manual. Our ship to address and

general contact numbers are:

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLineSM: (716) 684-0001

Website: www.pcb.com

E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354

DOCUMENT REVISION: D

ECN: 46162

Component Name

Hazardous Substances

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls

(PBB)

Polybrominated

Diphenyl

Ethers (PBDE)

Housing

PCB Board

Electrical

Connectors

Piezoelectric

Crystals

Epoxy

Teflon

Electronics

Thick Film

Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above

the limit requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Drawing Number: 21105

Revision: NR

OPERATION MANUAL FOR

BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR

FOR AMMUNITION TESTING

Model 090B

1.0 INTRODUCTION

The Series 090B Calibration Adaptors are designed

to facilitate calibration of the Model 117B Conformal

Pressure.

An actual empty cartridge case is pressurized with

precisely known hydraulic pressure and the

corresponding output of the sensor is read at each

pressure point to full scale.

2.0 DESCRIPTION

Refer to Drawing No. 090-2 -90 included as part of

this manual.

The Model 090B Adaptor Assembly consists of a

pressure chamber (Item 1) a pressure chamber

adaptor (Item 2), a cartridge case retainer (Item 3),

and a retaining nut (Item 4).

The pressure chamber adaptor (Item 2) contains an

O-ring to affect a pressure seal when the adaptor is

pushed into the cartridge case mouth. The opposite

end of this item is designed to mount directly into a

standard mounting port for the PCB Models 118A,

108A, 119A and 109A pressure sensors. This feature

precludes the need for high pressure fitting, tubing,

etc. thereby, keeping the total pressurized volume to a

minimum.

3.0 INSTALLING THE SENSOR

The sensor is installed in the empty pressure chamber

(Item 1) so that the flushness of the curved diaphragm

with the I.D. of the test chamber can be observed.

Before installing the sensor into the Model 090B

Adaptor, read the installation instructions supplied

with the specific sensor for which this adaptor is

designed.

Follow these instructions carefully paying particular

attention to the depth adjustment. The rotational

alignment is automatically controlled by the

alignment device incorporated in all 117B Conformal

Sensors.

4.0 INSTALLATION OF THE

CARTRIDGE CASE

(Refer to Installation Dwg. No. 090-2 -90)

It is important that cartridge case selected for

calibration be identical in all respects including

material, to the lot of ammunition undergoing test. It

is advisable that the test unit be selected from the

same lot as the ammunition under test for greatest

accuracy of test results.

For small arms cartridge cases, it is necessary to use a

case with the primer in place, but fired.

Note: Do not use a cartridge case with an unfired

primer or a case which has drilled holes.

If a sample cartridge is a loaded round, remove bullet

and powder, then fire the primer.

On certain calibers an O-ring is provided in the

cartridge case retainer (Item 3) to effect a pressure

seal at the boltface end of the case.

Inspect the boltface surface for irregularities or

imperfections in the area of this O-ring, which could

preclude a pressure seal.

Note: For shotshell installation, consult enclosed

drawing for necessary modification to the empty

shotshell case. The case must be cut to a specified

overall length to fit properly into the calibration

fixture due to inconsistencies in the designs of the

various makes of ammunition.

4.1 STEP-BY-STEP INSTALLATION

PROCEDURE

1. Remove Items 2, 3, and 4 from chamber body

(Item 1).

Note: For metallic cartridges, it is extremely

important that the mouth of the cartridge case be

chamfered to allow easy entry of the O-ring on

the pressure chamber adaptor. This operation is

easily performed with a hand held 90°

countersink or a sharp de-burring tool. If this is

not done, O-ring life will be drastically

shortened.

Drawing Number: 21105

Revision: NR

OPERATION MANUAL FOR

BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR

FOR AMMUNITION TESTING

Model 090B

Insert the empty cartridge case into the chamber

body (Item 1) as shown. Inspect the cartridge

case retainer (Item 3) for an O-ring groove,

which will be found on certain calibrators. If an

O-ring groove is found, an O-ring must be used

with this item. Lubricate O-ring with silicone

grease or equivalent and install on to the

cartridge case retainer (Item 3).

Install the cartridge case retainer (Item 3) and

tighten until its shoulder bottoms snugly against

the chamber body.

2. Slide the retaining nut (Item 4) over chamber

adaptor (Item 2), with the threaded portion first,

facing the o-ring groove. See drawing 090-2 -

90. Install this chamber adaptor/retaining nut

assembly into the test port of a high pressure

hydraulic source (dead weight tester or pressure

pump with reference pressure gage) using

065A06 seal ring. Using the hex flats on the

chamber adaptor, tighten the chamber

adaptor/retaining nut assembly to approx. 20 ft.

lbs. of torque.

Note: Do not over torque as chamber or seal

could be damaged.

3. Lubricate the O-ring on the chamber adaptor

(Item 2) with silicone grease or hydraulic oil.

Insert the open end of the chamber body (Item 1)

onto the chamber adaptor (Item 2). Insert fully

until end of chamber body meets large diameter

seat on the chamber adaptor.

Thread the retaining nut (Item 4) over the

chamber adaptor, snugly. It will not be necessary

to use large amounts of torque on this nut to

affect a pressure seal.

4. Connect 117B to an electrostatic charge amplifier

(such as PCB Model 462A or 462B52) on "long

time constant".

Zero the system electrically by moving front

panel toggle to "gnd" position momentarily.

5.0 COLLECTING THE DATA

It is important to proceed carefully while performing

the calibration to avoid procedures which could lend

inherent error to the results.

The recommended procedure is as follows:

1. Allow at least 15 minutes for test equipment to

warm-up and stabilize after connecting sensor to

charge amplifier and charge amplifier to digital

volt meter.

2. Since the end result of the sensor calibration is a

determination of sensor slope (in units of

picocoulombs/psi) it will be convenient to range

the charge amplifier so that the output charge

can be read directly in picocoulombs.

To facilitate this, choose the 1000 units/volt

range for the miniature versions of the Model

117B (for pressure to 40,000 psi) and 10,000

units/volt for the standard versions (for pressure

to 80,000 psi).

Set the dial gain pot to 10.00 and verify, by

calibration that the transfer function of the

Charge Amplifier is precisely 1000 pC/volt

and/or 10,000 pC/volt.

3. Set the charge amplifier time constant switch to

"long", switch to "gnd" position and zero the

charge amplifier. Switch to operate and observe

the zero for 15 seconds. No drift should be

observed.

If excessive drift is observed, check for faulty

cable or contamination on connector of sensor.

4. Apply pressure, increasing to 10,000 psi. Set

pressure precisely, using reference gage and

allow pressure to remain at this level for

approximately 5 seconds. Readjust pressure if

necessary and record voltage reading.

Drawing Number: 21105

Revision: NR

OPERATION MANUAL FOR

BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR

FOR AMMUNITION TESTING

Model 090B

5. Without dropping pressure, immediately

proceed to next pressure level, set pressure and

record reading.

NOTE: For sensors with full scale range of

40,000 psi or less, calibration increments of

5,000 psi are used. For sensors with full scale

range above 40,000 psi, increments of 10,000

psi are used.

Proceed in this manner to full scale.

6. It is important to note that the test pressure must

always be approached from below, i.e. by

increasing pressure, never decreasing.

Use only unfired cases since the hardness of

fired cases may have been altered.

Do not cycle case before calibrating. Take one

set of readings on each case, then discard the

case.

If the test pressure at any point is exceeded by

more than 5%, discard the case and the data and

start over with another case.

8. Repeat procedure for each case to be

calibrated.

6.0 ORGANIZING THE DATA

Since the family of values of output charge at each

calibration point follows a random distribution about

a mean value, the standard deviation at each point is a

valid indication as to the preciseness of the

calibration at that point.

A convenient format for tabulating this data and

calculating the standard deviation is shown in figures

1 and 2.

7.0 UTILIZING THE DATA

See "An Improved Technique for Utilization of

Conformal Ballistics Sensor Calibration Data",

attached.

8.0 OPERATION

Apply pressure slowly, starting with the lowest

pressure working toward the highest, set the pressure

to specific values precisely and read corresponding

voltage output at each point. Do not dump pressure

at each point.

Due to the fact that a certain amount of pressure is

necessary to expand the cartridge case, a severe non-

linearity will be noticed at the low end of the

calibration curve.

A special technique has been developed to handle this

problem. Refer to the enclosed paper "An Improved

Technique for Utilization of Conformal Sensor

Calibration Data" for instructions in collecting and

using the conformal calibration data.

Also, read the operating guide supplied with the

sensor for further pertinent information regarding use

of the 090B Calibrator.

9.0 PRESSURE LIMITS

It is very important that maximum pressures are not

exceeded for the safety of operating personnel.

For pistol calibrators, and 22 rimfire, the maximum

pressure is 40,000 psi. For center fire rifle cartridges,

the maximum hydraulic pressure is 60,000 psi.

Do not exceed these pressures. The units were tested

at the factory only to the pressures stated here.

Exceeding these pressures may endanger personnel

operating this equipment.

Drawing Number: 21105

Revision: NR

OPERATION MANUAL FOR

BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR

FOR AMMUNITION TESTING

Model 090B

Figure 1

Drawing Number: 21105

Revision: NR

OPERATION MANUAL FOR

BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR

FOR AMMUNITION TESTING

Model 090B

Figure 2

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