PCB Piezotronics IMI SENSORS 685B1001A31 Bedienungsanleitung

Model 685B1001A31

Electronic vibration switch, remote 100 mV/g accel., 0-1.5 ips, AC powered, 10A form C relays,

std enclosure plus external BNC jack, dual ports with 1/2" NPT conduit hubs

Installation and Operating Manual

For assistance with the operation of this product,

contact the PCB Piezotronics, Inc.

Toll-free: 800-959-4464

24-hour SensorLine: 716-684-0001

Fax: 716-684-3823

E-mail: [email protected]

Web: www.imi-sensors.com

Manual 21354 Rev E

ECN 50523

Repair and Maintenance

PCB guarantees Total Customer Satisfaction through its

“Lifetime Warranty Plus” on all Platinum Stock Products

sold by PCB and through its limited warranties on all other

PCB Stock, Standard and Special products. Due to the

sophisticated nature of our sensors and associated

instrumentation, field servicing and repair is not

recommended and, if attempted, will void the factory

warranty.

Beyond routine calibration and battery replacements

where applicable, our products require no user

maintenance. Clean electrical connectors, housings, and

mounting surfaces with solutions and techniques that will

not harm the material of construction. Observe caution

when using liquids near devices that are not hermetically

sealed. Such devices should only be wiped with a

dampened cloth—never saturated or submerged.

In the event that equipment becomes damaged or ceases

to operate, our Application Engineers are here to support

your troubleshooting efforts 24 hours a day, 7 days a

week. Call or email with model and serial number as well

as a brief description of the problem.

Calibration

Routine calibration of sensors and associated

instrumentation is necessary to maintain measurement

accuracy. We recommend calibrating on an annual basis,

after exposure to any extreme environmental influence,

or prior to any critical test.

PCB Piezotronics is an ISO-9001 certified company whose

calibration services are accredited by A2LA to ISO/IEC

17025, with full traceability to SI through N.I.S.T. In

addition to our standard calibration services, we also offer

specialized tests, including: sensitivity at elevated or

cryogenic temperatures, phase response, extended high

or low frequency response, extended range, leak testing,

hydrostatic pressure testing, and others. For more

information, contact your local PCB Piezotronics

distributor, sales representative, or factory customer

service representative.

Returning Equipment

If factory repair is required, our representatives will

provide you with a Return Material Authorization (RMA)

number, which we use to reference any information you

have already provided and expedite the repair process.

This number should be clearly marked on the outside of

all returned package(s) and on any packing list(s)

accompanying the shipment.

Contact Information

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLine: (716) 684-0001

General inquiries: in[email protected]

Repair inquiries: rma@pcb.com

For a complete list of distributors, global offices and sales

representatives, visit our website, www.pcb.com.

Safety Considerations

This product is intended for use by qualified personnel

who recognize shock hazards and are familiar with the

precautions required to avoid injury. While our equipment

is designed with user safety in mind, the protection

provided by the equipment may be impaired if equipment

is used in a manner not specified by this manual.

Discontinue use and contact our 24-Hour Sensorline if:

Assistance is needed to safely operate equipment

Damage is visible or suspected

Equipment fails or malfunctions

For complete equipment ratings, refer to the enclosed

specification sheet for your product.

Definition of Terms and Symbols

The following symbols may be used in this manual:

DANGER

Indicates an immediate hazardous

situation, which, if not avoided, may

result in death or serious injury.

Manual 21354 Rev E

ECN 50523

CAUTION

Refers to hazards that could damage

the instrument.

NOTE

Indicates tips, recommendations and

important information. The notes

simplify processes and contain

additional information on particular

operating steps.

The following symbols may be found on the equipment

described in this manual:

This symbol on the unit indicates that

high voltage may be present. Use

standard safety precautions to avoid

personal contact with this voltage.

This symbol on the unit indicates that

the user should refer to the operating

instructions located in the manual.

This symbol indicates safety, earth

ground.

Manual 21354 Rev E

ECN 50523

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

Manual 21354 Rev E

ECN 50523

Component Name

Hazardous Substances

Lead (Pb)

Mercury (Hg)

Cadmium (Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls (PBB)

Polybrominated

Diphenyl Ethers

(PBDE)

Housing

PCB Board

Electrical Connectors

Piezoelectric Crystals

Epoxy

Teflon

Electronics

Thick Film Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit

requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

685B-Series Electronic Vibration Switch

Operating Guide with Enclosed Warranty Information

3425 Walden Avenue, Depew, New York 14043-2495

Phone (716) 684-0003

Fax (716) 684-3823

Toll Free Line 1-800-959-4IMI

MANUAL NUMBER: 34181

MANUAL REVISION: H

ECO# 47640

PAGE 2

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Table of Contents

Introduction...................................................................................................................... Page 3

General Features

Specifications.................................................................................................................. Page 4

Installation and Wiring..................................................................................................... Page 5

Installation & Dimensional Drawings

Pin Location Diagram- Models with Internal Accelerometer and Triac Relays

Pin Location Diagram- Models with Internal Accelerometer and Electromechanical Relays

Pin Location Diagram- Models with External Accelerometer and Triac Relays

Pin Location Diagram- Models with External Accelerometer and Electromechanical Relays

Configuring the 685B...................................................................................................... Page 11

Internal Diagram- Models with Triac Relays

Internal Diagram- Models with Electromechanical Relays

Using Calibration Mode

Connecting the Remote Reset

Connecting the Raw Vibration Output

Optional Accessories...................................................................................................... Page 14

080A209 Adapter Plate

699A05 Portable 4-20 mA Calibrator

ESD Sensitivity............................................................................................................... Page 16

Ordering Information/ Model Matrix................................................................................ Page 17

PAGE 3

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Introduction

The 685B-Series is an electronic vibration switch designed to monitor vibration levels and trip an alert when a

specified limit is exceeded. A second onboard relay trips an alarm that can be used to shut down a piece of

equipment or act as a secondary alert level. An onboard accelerometer with precision electronics insures

reliability and accuracy.

General Features

Embedded or external piezoelectric accelerometer for improved accuracy and frequency response.

Vibration range can be measured in acceleration, velocity or displacement (factory set).

Provides dual 5 Amp Triac (SPST) or 10 Amp Form C (SPDT) relay outputs.

Adjustable trip limits and time delay via single turn potentiometers.

Accommodates normally open (NO) and normally closed (NC) wiring schemes.

Continuous or latching switch action.

Local reset button and remote reset capability.

LED indicators for power, alert and alarm.

Screw terminal blocks for easy wiring.

Mounts directly to the equipment being monitored via four bolt pattern.

Flexible design allows for various custom requirements.

4-20 mA field calibration feature for improved accuracy.

Raw vibration & 4-20 mA outputs as standard.

PAGE 4

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Specifications

Power Supply Voltage: …… 85-240 VAC, 12-30 VDC (factory set)

Power Supply Current: …… 150 mA max

Sensor Type: …… Piezoelectric Sensing Element

Standard Vibration Ranges: …… 0-5g pk, 0-1.5 ips pk, 0-3 ips pk, 0-50 mils pk-pk, 0-15 mils pk-pk

(factory set)

Frequency Response +/-3dB: …… 2Hz to 1Khz (120 – 60,000cpm)

Turn on Time Delay: …… 20 seconds

Alert/Alarm Time Delay: …… 0-45 seconds

Alert/Alarm Function Select: …… Latch or Continuous

Alert/Alarm Switches: …… 5A/245Vac Triac (SPST) or 10A/245Vac – 5A/30Vdc Form C Relay (SPDT)

Operating Temperature Range: …… -22 to 158°F (-30 to 70°C)

Storage Temperature Range: …… -40 to 257°F (-40 to 125°C)

Relative Humidity:.….. NEMA 4X Rating

Case Dimension W x H x D: …… 3.5 x 2.8 x 3.5in. (90 x 70 x 90mm)

Weight: …… 1.85 lbs. (839 grams)

Case Material: …… Aluminum Alloy

Input/Output Electrical Connectors: …… Screw Terminals

Screw Terminal Wire Size: …… 24-14 AWG (0.2-2.5 mm2)

Wiring Interface: …… Cord Grips (wire comp. dia. 0.2”- 0.35”) or ½” NPT Conduit Hubs

Mounting Hole Size: …… 0.21 inches

Mounting Screw Torque: …… 2- 5 ft. lbs. (3-7Nm)

LED Indicators:

Power: - Green

Alarm: - Red

Alert: - Yellow

Alert/ Alarm Setpoint: …… Single Turn Potentiometer (10-100% Full Scale Range)

Reset Function: …… Momentary Pushbutton Switch and/or Remote to Common.

PAGE 5

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Installation and Wiring

Installation

The 685B-Series is designed to be mounted directly on the equipment to be monitored using a four-bolt pattern.

There are also options to retrofit existing 3 bolt pattern installations. (Model 080A209 mounting plate required-

see optional accessories on page 13). Use grease between all surfaces to insure specified frequency response,

otherwise performance will be degraded. The axis of vibration measured by models with internal accelerometers

is perpendicular to the mounting orientation of the unit.

Standard Model Dimension Drawing with Cord Grips

Inch (mm)

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