Peak Scientific NG2000 Bedienungsanleitung

NG 2000-5000

User Manual

2014 © Peak Scientific - Rev. 6 – 10/01/14

NG Range User Manual

Page 2 2014 © Peak Scientific - Rev. 6 – 10/01/14

Contents

Change History 3

How to Use This Manual 3

Introduction 4

Warranties and Liabilities 5

Safety Notices 6

Symbols 6

Safety Notice to Users 6

Declaration of Conformity 7

Environmental Declaration 8

Technical Specification 9

Environment 9

Inlet Conditions 9

Generator Outlets 9

Electrical Requirements 9

General 9

Unpacking 10

Removing the generator from the crate 11

Installation 12

Generator Environment 12

General Dimensions 12

Wall Mounting 13

Electrical Connection 14

Fuse 14

External Connections 14

Start-up Procedure 15

IMPORTANT DOCUMENT

Normal Operation 17

Principal of Operation 17

Unusual Operation 17

Service Requirements 18

Service Schedule 18

Service Plans 18

Cleaning 18

NG Range User Manual

Page 3 2014 © Peak Scientific - Rev. 6 – 10/01/14

Change History

Rev. Comment Name Date

1 Initial release S.G.M. 27/11/98

2 System diagrams updated H.D. 03/04/03

3 USA technical support number added F.A.D. 11/11/04

4 New style front added F.A.D. 08/04/05

5 Updated to new format L.C. 01/10/13

6 Unpacking and Wall Mounting Instructions L.C. 10/01/14

How to Use This Manual

This manual is intended for end users and has been written so that it can either

be read as a step by step guide to installation and usage or as a reference

document where you can skip to the relevant information.

Users of a hard copy version can refer to the contents page to find the relevant

information. Users of the soft copy version can use the hyperlinks from the

contents page as well as the hyperlinks between sections.

Please review each of the following sections carefully.

Thank you for selecting Peak Scientific to meet your Gas Generation needs, and

should you require any further assistance or support please do not hesitate to

contact Peak Scientific or the Peak Partner from which you purchased your

Generator.

NG Range User Manual

Page 4 2014 © Peak Scientific - Rev. 6 – 10/01/14

Introduction

Welcome to the User Manual for the Peak Scientific high purity Nitrogen gas

generator. Enclosed in this manual you will find the information required to

ensure that your generator is operated and serviced according to our

recommended guidelines, which will prepare you for long and trouble free

Nitrogen generation.

The Peak Scientific High Purity Nitrogen Generator is designed specifically for

use with laboratory analytical Instruments as a source of carrier gas. The

generator has been designed to operate from an existing source of dry, oil free,

compressed air, and an electrical supply. To deliver high volume, clean, dry

Nitrogen.

NG Range User Manual

Page 5 2014 © Peak Scientific - Rev. 6 – 10/01/14

Warranties and Liabilities

1. The Company warrants that it has title to the Goods.

2. Subject to the provisions of this clause the Company warrants that the

Goods shall comply in all material respects with any specification

referred to in the Order Confirmation (as the same may be amended)

and shall, subject thereto, be free from defects in material and

workmanship for the lesser of a period of twelve months from the date

of delivery or thirteen months from the date of dispatch from the

factory.

3. Save as provided in this clause and except where the Goods are sold to a

person dealing as a consumer (within the meaning of the Unfair Contract

Terms Act 1977) all warranties, conditions or other terms implied by

statute or common law are hereby expressly excluded save to the extent

they may not be lawfully excluded. When the Goods are sold to a

consumer within the meaning of the Unfair Contract Terms Act 1977 their

statutory rights are not affected by the provisions of this clause.

4. In the event of the Customer making a claim in respect of any defect in

terms of clause 2 hereof the Customer must.

1. Reasonably satisfy the Company that the Goods have been

properly installed, commissioned, stored, serviced and used and

without prejudice to the generality of the foregoing that any

defect is not the direct or indirect result of lack of repair and/or

servicing, incorrect repair and/or servicing, use of wrong

materials and/or incorrect spare parts

2. Allow the company to inspect the Goods and/or any installation

and any relevant packaging as and when reasonably required by

the Company.

5. Subject to the Company being notified of any defect as is referred to in

sub-clause 2 hereof within a reasonable time of it becoming apparent

and subject always to the terms of sub-clause 4 hereof, the Company

shall, in its option, replace or repair the defective Goods or refund a

proportionate part of the Price. The Company shall have no further

liability to the Customer (save as mentioned in sub-clause 6 hereof).

6. The Company shall be liable to indemnify the Customer in respect of any

claim for death or personal injury to any person in so far as such is

attributable to the negligence or breach of duty of the Company or any

failure by the Company to comply with the provisions of sub-clause 2

hereof.

7. Save as provided in sub-clause 2 hereof the Company shall not be liable

in respect of any claim by the Customer for costs, damages, loss or

expenses (whether direct, indirect, consequential or otherwise) or

indemnity in any respect howsoever arising including, but not by way of

limitation, liability arising in negligence (other than pursuant to clause 6

above) that may be suffered by the Customer or any third party.

NG Range User Manual

Page 6 2014 © Peak Scientific - Rev. 6 – 10/01/14

Safety Notices

Symbols

This manual uses the following symbols to highlight specific areas important to

the safe and proper use of the Generator

Safety Notice to Users

These instructions must be read thoroughly and understood

before installation and operation of your Peak Generator. Use

of the Generator in a manner not specified by Peak Scientific

MAY impair the SAFETY provided by the equipment.

When handling, operating or carrying out any maintenance,

personnel must employ safe engineering practices and

observe all relevant local health and safety requirements and

regulations. The attention of UK users is drawn to the Health

and Safety at Work Act 1974, and the Institute of Electrical

Engineers regulations.

A WARNING notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause personal

injury or in the worst case death. Do not proceed beyond a WARNING notice until the

indicated conditions are fully understood or met.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause damage

to the Generator or the Application. Do not proceed beyond a CAUTION notice until the

indicated conditions are fully understood or met.

Caution, risk of electric shock. Ensure power to the Generator has been removed before

proceeding.

NG Range User Manual

Page 7 2014 © Peak Scientific - Rev. 6 – 10/01/14

Declaration of Conformity

We Peak Scientific Instruments Ltd.

Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Declare that:

Equipment: Nitrogen Gas Generator

Model: NG*000(A) Series * Denotes any numeric value.

(A) Denotes compressor based model.

LVD Certificate No: 3818TC1

EMC Certificate No: 3781TC2

Date: 03 / 02 / 2014

To which this declaration relates, is in conformity with the applicable EC

directives, harmonized standards, and other normative requirements.

•

Low Voltage Directive 2006/95/EC

EN 61010-1: 2010 Electrical Equipment for measurement, control and

laboratory use.

•

Electromagnetic Compatibility Directive 2004/108/EC

EN 61326-1: 2006 Electrical Equipment for measurement, control

and laboratory use.

All evaluation, testing and certification issued by:

York EMC Services Ltd

Donibristle Industrial Park

Dunfermline, Fife

KY11 9HZ

Signed: Name: Chris Pugh

Date: 3rd February 2014 Position: Engineering Director

NG Range User Manual

Page 8 2014 © Peak Scientific - Rev. 6 – 10/01/14

Environmental Declaration

We Peak Scientific Instruments Ltd.

Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Declare that:

Equipment: Nitrogen Gas Generator

Model: NG*000(A) Series * Denotes any numeric value.

(A) Denotes compressor based model.

Is fully compliant with the following Directives

•2002/96/EC WEEE (Waste of Electrical and Electronic

Equipment)

•2002/95/EC RoHS (Restriction of Hazardous

Substance)

Peak Scientific Instruments Ltd fully complies with its obligations towards the

European WEEE (Waste of Electrical and Electronic Equipment) Directive

2002/96/EC. These obligations are being met within the B2B compliance

group.

Peak Scientific Instrument Ltd have developed all reasonable ‘due dilligence’

controls to ensure that our products comply with the principles and

requirements of the European RoHS (Restriction of Hazardous Substances)

Directive 2002/95/EC. Similar directives in the United States and China, for

example, have also been captured within this program.

Where a specific certificate of compliance is required, this can be requested, on

a product serial number basis, directly from Peak Scientific Instruments Ltd, by

contacting us through our website on www.peakscientific.com

Signed: Name: Chris Pugh

Date: 3rd February 2014 Position: Engineering Director

NG Range User Manual

Page 9 2014 © Peak Scientific - Rev. 6 – 10/01/14

Technical Specification

Environment

Minimum Operating Ambient

Temperature

5°C / 41°F

Maximum Operating Ambient

Temperature

25°C / 75°F

Maximum Altitude

2000 meters

Maximum Relative Humidity

70%

Minimum Storage Temperature 10°C / 50°F

Maximum Storage Temperature

25°C / 75°F

Inlet Conditions

Minimum Air Pressure 120 psi (8.2 bar)

Maximum Air Pressure

130 psi (8.8 bar)

Generator Outlets

NG2000

NG3000

NG4000

NG5000

Max Flow Rate (cc/min @ 80 psi (5.5 Bar))

2000

3000

4000

5000

Particles

<0.01

Phthalates None

Suspended Liquids

None

Gas Outlets

Start-Up Time For Purity 8 hours

Electrical Requirements

Voltage

110/230v

Frequency 50/60 Hz

Current 230v (110v)

0.5 (1.2) A

Pollution Degree

Installation Category II

General

Generator Dimensions cm (“)

43 (16.9) x 41 (16.1) x 124 (48.8)

Generator Weight kg (lbs) 57 (126) 77 (170) 88 (176) 88 (176)

Shipping Crate Dimensions cm (“)

64 (25.1) x 60 (23.6) x 146 (57.4)

Shipping Weight

87 (192)

107 (236)

110 (242)

NG Range User Manual

Page 10 2014 © Peak Scientific - Rev. 6 – 10/01/14

Unpacking

Although Peak Scientific takes every precaution with safe transit and

packaging, it is advisable to fully inspect the unit for any sign of transit

damage.

Check ‘SHOCKWATCH’ label for signs of rough handling prior to un-packing –

Any damage should be reported immediately to the carrier and Peak

Scientific or the Peak Partner from where the unit was purchased.

Follow the unpacking instructions posted on the side of the crate. It will require

two people to remove the unit from the shipping crate and to manoeuvre the

Generator onto the floor.

Please save the product packaging for storage or future shipment of the

Generator.

Note: Included with the Generator is a “Fittings Kit” containing a mains

power lead for UK, EU or US and all the required fittings. Be careful not to

discard these with the packaging.

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