PEERLESS SERIES WV-DV Gebrauchsanweisung

Boilers

Installation,

Operation Et

Maintenance

Manual

PEERLESS _

CAST IRON BOILERS

Input 84,1% to ,AFUE

Direct Vent - Sealed Combustion

•Simple Installations Where a Chimney is not Available

•Easy Conversion of Electric Bas(#Joard or Heat Punlp Systems

*Suitable for New Homes with 'Tight" Constrttctior_

High Efficiency, Sealed Combustion, Flame Retention Burners

•Choice ofRiello BF5 or Beckett AFII

• .75, .85 and I. 10 GPft Firing Rates {.75 arid .85 are Energy Star Ej'_cient)

Concentric Vent Termination Kit

•Only One 8" Hole Needed Through the Wall

Venting Components Kit

•Allows Easy, Air Tight Connection of Vent Pipe

•Includes Vent Termination, Burner Termination and Flexible,

Exhaust Vent Pipe

Large Water Content, WetBase, Cast Iron Section Design

•Reduces On/Oj]'Cycling

Fully Packaged Boilers

•Ready to Install

Full Plate Swing-Out Door

• Provides Easy Acc_ss to Combustion Chamber Arcajbr Cleaning

and Servicing

Small Footprint

•Allows Installation in Small Spaces

Steel Push Nipples

• Provides a Water Tight Seal Between Sections

•Unaffected by Petroleum or Other Contaminants

Domestic Hot Water Options

•Tankless Coil Available on WPCT Model

•Easy Connection to the P_.erless Partner

Indirect-Fired Water Healer

AS an _NEFIGY STAR Parlrle_ l:_earles_ Heale¢ Company has determlned

lhal lhe 75 and 85 GPH liriag fales of thls p_odvcE mee_ lhe KNERGY

STAR ¸¸ gu_(leh_S for energy erf_ency

ENERGY STAR ®

efficient!

•Venting Componenls Kil (Choice of 10. 15

or 20.]bol le_glh)

•Tankl('ss Coil

*Gnln_tlbs Circlll_m)r

FA[& WV DV R013 03 ;'#_1

Sidewall Venting

The Peerless WV-DV is designed and built to be vented through a side wall of a building using a

stainless steel concentric vent terminal (4 inch diameter tube inside an 8 inch diameter tube).

Exhaust gases from combustion contain water vapor. During the cooler months of the year, this

water vapor will condense into a visible vapor plume. This water vapor may condense on any

surface near the vent terminal. Care must be taken not to locate the vent terminal where the exhaust

gas, vapor plume and condensation could cause a hazard or a nuisance. Do not locate terminal

under a deck, for instance, as it may create a coating of ice on the deck during the winter months,

as well as shorten the life of the deck materials. Refer to Chapter 4 in this manual for specific

terminal location requirements. Condensate from a side wall vent terminal may also cause paint on

surrounding surfaces to crack and peel. If the boiler is used to heat potable (tap) water, the boiler

will cycle year round.The effects of hot exhaust gases and odors must be taken into consideration

during summer months.

Side wall vented, oil fired appliances may cause soot staining on wall surfaces surrounding their

terminals. To reduce the potential for staining, the boiler must be serviced annually. Soot and scale

must be completely removed from the combustion chamber and cast iron heat exchanger flueways.

See Chapter 7 in this manual.The oil burner must be completely serviced and set up according to

the specifications shown in Chapter 5 of this manual.

USING THIS MANUAL

A INSTALLATION SEQUENCE

B. SPECIAL ATTENTION BOXES

• . 2

1.- PREINSTALLATION _.3

A ACCESSIBILITY CLEARANCES ....... 3

B. CLEARANCES FROM COMBUSTIBLE

CONSTRUCTION .... 3

A SETTING UP THE BOILER ....... 4

A. BOILER SUPPLY AND RETURN .......... 5

B. TANKLESS WATER HEATER ............ 6

C. INDIRECT-FIRED WATER HEATER ....... 6

D. SAFETY RELIEF VALVE ................ 6

E. CONTROLS ......................... 6

4. VENTING . :_ 7

A VENT SYSTEM INSTALLATION ..... 7

A BURNER INSTALLATION .......... 8

A WIRING ........................... 9

B ZONED SYSTEM WIRING ........ 9

A CLEANING HEATING SURFACES ....... 12

9; REI#_.IR P; - ,_ . .,

l[_€-_ _vAT___LI_

_I Ih__'JIIr!l I If'-_l/ [s] L'!Ik't :(el IJ __[q

Follow the installation instructions provided in this

manual in the order shown. The order of these

instructions has been set in order to provide the installer

with a logical sequence of steps that will minimize

potential interferences and maximize safety during

boiler installation.

Indicates a condition or hazard which will cause

severe personal injury, death or major property

damage.

Throughout this manual you will see special attention

boxes intended to supplement the instructions and make

special notice of potential hazards. These categories

mean, in the judgment of Peerless Heater Company:

Indicates a condition or hazard which may cause

severe personal injury, death or major property

damage.

Indicates a condition or hazard which will or can

cause minor personal injury or property damage.

Indicates special attention is needed, but not directly

related to potential personal injury or property

damage.

Read carefully, study these instrudions before beginning work. It will save time. Study the included drawings. Save these

instructions for reference.

This boiler must be installed by a qualified contTactor.

The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly.

in all cases. Authorities having jurisdiction shall be consulted before installations are made.

NEVER BURN GARBAGE OR PAPER IN THE UNIT,

AND NEVER LEAVE COMBUSTIBLE MATERIAL

AROUND IT.

Do not tamper with boiler or controls.

r_'! V,_T_IH:_"l 1:11I! / Ik'dl[P]I! =r'-_:_-'I _[_] =_

To provide for reasonable conditions of accessibility, the

following minimum clearances are recommended:

Alcove Installation,

I. 12" from left side

2. 24" from top

3. 24" from front

4. 9" from right side and rear

The design of this boiler is certified for the following

clearances from combustible construction:

1. 0 _ from rear

2. 0" from right and left sides

3. 0" from top

4. 0" from vent pipe

5. 0" from vent connector

6. 0" from vent terminal

7. 24" from front

V;I E-_:lill_,_[rlll'l: l:{e]l!:l:

I Prepare sketches and notes of the layout of the

installation. Include boiler location, venting system,

existing piping and wiring. Show existing equipment

that may interfere with installation of new

equipment. See Section 4-A. "Vent System

Installation," Page 7, and Figure 5.

2. Provide a level foundation, located as close as

possible to the center of the heating system.

3. This boiler is suitable for use on combustible

flooring, provided the boiler is not set on carpet and

a metal drip pan is placed under the appliance.

4. See exploded view (Figure 11 on page 14). After

uncrating boiler and setting it on foundation, open

burner mounting plate (Item 5) and make certain the

target wall (item 2) is seated in the back of the

combustion chamber. Ceramic fiber blanket base

liner (Item 3) should be lying fiat on bottom of

combustion chamber between target wall and burner

mounting plate. Close burner mounting plate.

I_I_ _[_ L'__1_ E_e]_o] _

_1 I:[o]lnn_;! _-"LmJ_1"]i_'m-'_L_lD]I:i:liLil;ik

See Figure I for suggested piping to the boiler.

Make up cold water supply connection to the boiler.

Plug all open tappings in the boiler and fill with

water. Apply approximately thirty (30) psi pressure.

Check to make certain that all joints and fittings are

water tight.

After all joints and connections have been proven

water tight, remove cold water supply and plugs

from all tappings that are to be used. See page 13,

Figure 10 for tapping locations.

Relurn water piping must be done in such a manner

to allow clearance from the burner mounting plate to

the circulator stand pipe or other piping when

opening and closing the burner mounting plate.

Peerless Heater Company suggests using a 1-I/4"

tee, a 90 °street elbow and 1-1/4" x 3-I/2" pipe

nipple in the return tapping before a vertical

circulator stand pipe is used as shown in Figure 10

on Page 13.

Figure 2

Note: If boiler is to be used in conjunction with a refrigeration

system, the chilled medium shall be piped in parallel with

boiler and proper valves applied to prevent the chilled

medium from entering the boiler. Refer to Figure 2.

When the boiler is connected to heating coils located in

air handling units, the boiler piping system must be

equipped with flow coni_ol valves or other automatic

devices to prevent gravity circulation of the boiler water

during the cooling cycle.

Figure 1

6. The supply and return connections should be sized to

suit the system. A I-1/2" to 1-1/4" reducing coupling

may be used on the return where the system piping is

1-1/2". The supply should be out of the top of the

back section and return to the bottom of the front

section. There is a 3/4" tapping in the top of the back

section for air eliminafion.

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pit _"f_,l'_:ilikl ;,1:111:1-_kVl±!IkVj:! i_:IL_IN I:k$1_Avlzli_;i r:l:1:li_-

HIGH TEMPERATURE

HOT

MIXED

WATI

HEATER

_/4" CONTROL

TAPPING

I. Remove safety relief valve and 3/4" x 3" nipple from

parts bag. Install nipple and safety relief valve in top

or rear tapping. See Figure 10, Page 13. If rear

tapping is used, installer must supply an elbow so

that safety relief valve is installed in vertical position.

MIN_

CONTROL =l! [_e] L'_|II:To]I_

WATER

MIXER

COLD

INLET---

1. For complete information on servicing and

adjustment of controls, refer to the attached con_ol

specification sheets.

Figure 3

loW IIOID]IH:_e,I_q;II:t=ID] ltAlf,__ld=l:_I:l=r-'_ld=l;

I. If a water boiler is to be used in conjunction with an

indirect-fired water heater refer to Figure 4 for typical

piping. Also refer to additional instructions supplied

with tank.

TANK

THREE WAY OOME:STIC HOT

WATER SUPPLY

SYSTEM WATER

SUPP_

SYSTEM

BOILER

Figure 4

CIRCULATOR

INTERNAL

COIL

DOMESTIC HOT WATER

STORAGE TANK

Install mixing valve in hot water supply piping.Water

temperature above 125°F can cause severe burns

instantly or death from scalds.

LvJd_._|gI_[€t

This boiler is shipped with a Flex-L International Vent

Terminal carton, and a Flex-L International Venting

Components Kit. The following components from

these two cartons must be used in the installation of

this boiler:

•CeraFlex Oil Vent Terminal

•CeraFlex Vent Pipe

•CeraFlex Appliance Adapter

•CeraFlexTerminal Adapter

•CeraFlex Sealant

This Oil-Fired Unit Shall be Connected to a Direct Vent

System, to Assure Safe Proper Operation of the Unit.

F__I |vJ_b._lI _.'t'I..lI_LVjI IO!--'IILIlIZlI[e]_

I. Determine vent terminallocation:

a. Vent length must be between 5' and 20' long. See

paragraph 3 and Figure 5 for air intake

requirements.

b. No clearance is required between vent terminal

and combustible construction.

c. Vent terminal extends 12" beyond outside wall

surface and at least 16" beyond inside wall

surface. See Figure 5.

d. Provide 3' clearance above any forced air inlet

within 10'.

e. Provide 4' clearance below, 4' beside, or ]' above

any door, window, or gravity air inlet into any

building.

Provide 1' clearance between bottom of vent

terminal and ground level or between bottom of

vent terminal and normal snow lines.

Provide 4' horizontal clearance from, and in no

case above or below, unless a 4' horizontal

clearance is maintained, from electric meters, gas

meters, gas regulators, and gas relief equipment.

Provide 5*clearance to the vent outlet of a fuel

oil supply tank.

Provide 1' clearance to the soffit of the roof and

3' clearance to an inside corner of an L-shaped

building.

Do not locate vent terminal over public walkways

where condensate could create a nuisance or

hazard.

k. When adjacent to a public walkway, locate vent

terminal at least 7' above grade.

2. Use FIex-L International Inc. 4" diameter CeraFlex

Vent Pipe.

Table 1

WALL

]]41CKNESS

4-"

6" TO 14"

DIM.

21"

20"

19"

18"

-VENT PIPE MATERIAL: FLEX L INTERNATIONAL iNC.

4"¢ CERAFLEX VENT PIPE. LENGTH: 5' TO 20'

17" 12 !/2"_,_

16"

OUTER WALL_

PLATE

EXHAUST

ABOVE GROUND

OR NORMALLY

EXPECTEDSNOW

ACCUMULATIONLEVEL

TERMIN

_INNER

WALL

PLATE

INTAKE

CLAMP

(BY INSTALLER)

(SLOPING DOWN

TOWARDS TERMINAL)

MIN. 1/4" SLOPE/FOOT

:E ADAPTER

WITH TEST PORT

_AIR INTAKE MATERIAL: ALUMINUM

FLEX (SHOWN) 5' TO 30' OR GALVANIZED

SMOKE PIPE 5' TO 40' EQUIVALENT

,jrWV-DV INTAKE CLAMP

(BY INSTALLER)

AIR ADAPTER

(RIELLO ONLY)

Figure 5: Venting

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