Pepperl+Fuchs WCS-CG310 Bedienungsanleitung

WCS-CG310

WCS CANopen Interface Module

FACTORY AUTOMATION

MANUA

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

WCS-CG310

1 Introduction................................................................................. 4

1.1 Content of this Document ................................................................... 4

1.2 Target Group, Personnel...................................................................... 4

1.3 Symbols Used ...................................................................................... 4

2 Product Description ................................................................... 6

2.1 Use and Application............................................................................. 6

2.2 Dimensions........................................................................................... 6

2.3 Design of the Device............................................................................ 7

3 Installation................................................................................. 13

3.1 Mounting ............................................................................................. 13

3.2 Electrical Connection ........................................................................ 14

3.3 Dismounting ....................................................................................... 16

4 Operation................................................................................... 18

4.1 Data Exchange in the CANopen® Bus ............................................. 18

5 Appendix ................................................................................... 21

5.1 Cable Routing in the RS-485 Bus ..................................................... 21

5.2 Data Cables and Accessories ........................................................... 24

2018-09

WCS-CG310

Introduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

■

Product identification

■

Delivery, transport, and storage

■

Mounting and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

This document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

U-type examination certificate

■

U declaration of conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Instruction manual

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

Note!

For full information on the product, refer to the further documentation on the Internet at

www.pepperl-fuchs.com.

WCS-CG310

Introduction

2018-09

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

2018-09

WCS-CG310

Product Description

2 Product Description

2.1 Use and Application

The WCS-CG310 is used as an interface between the WCS reader and the CAN bus. The data

is transferred between the WCS reader(s) and the WCS-CG310 via the RS-485 interface, and

from the WCS-CG310 to the control panel via the CANopen protocol.

You can connect up to 4 WCS readers of type LS221 or LS121. If you connect several readers,

they must have different addresses. The interface module WCS-CG310 acts as a CANopen

slave in the "Predefined Connection Set" and allows data transfer rates of up to 1 MBaud.

2.2 Dimensions

The interface module housing has the following dimensions.

Figure 2.1 Dimensions

115

100 23

WCS-CG310

Product Description

2018-09

2.3 Design of the Device

Device Components

Figure 2.2 Interface module overview

1RS-485 terminator sliding switch (behind the terminal block)

2X1: RS-485 interface

3Mounting bracket

4X2: Connection for power supply

5DIP switch

6CANopen communication interface

7CANopen terminator sliding switch

8Front panel with rotary coding switches and indicator lights

2018-09

WCS-CG310

Product Description

Front Panel

Figure 2.3 Front panel overview

Power:

The "Power" L D lights up green:

The WCS-CG310 interface module is correctly connected to the power supply.

State:

The "State" L D lights up green:

Data is being exchanged with the WCS reader. The four " rror No/Select ID" L Ds are used to

display the number of the currently polled WCS reader.

The "State" L D lights up red:

The interface module has detected a fault or a warning. The interface module displays the

binary coded error and/or warning number via the " rror No/Select ID" L Ds.

rror No/Select ID Reader address

8421

00010

00101

01002

10003

rror (No. 1...5): Switch the interface module off and back on. If the error occurs

again, the module must be replaced.

Warning (No. 6...15): These warnings are for information only, are displayed for 1

minute, and are then automatically reset. If these warnings occur

more frequently, notify customer service.

CANopen

Termination

Power/State

Bus

Power

State

Bus

State

Baud

WCS-CG310 Modul

00 = 1 MBaud

01 = 500 KBaud

10 = 250 KBaud

11 = 125 KBaud

5 4 3 2 1 0

Node-ID

WCS-CG310

Product Description

2018-09

Rotary Coding Switch S4—Transmitting Mode

Set the number of connected readers with the rotary switch S4 in accordance with the table

"Rotary Switch S4." When you set this switch, the baud rate range is simultaneously set to the

default value.

L D rror No/Select ID rror number rror description

L D8 L D4 L D2 L D1

0 0 0 0 0 Reserved

0 0 0 1 1 Hardware error

0 0 1 0 2 PROM error

0 0 1 1 3 Internal memory error

0 1 0 0 4 Fieldbus hardware error or incorrect

fieldbus ID

0 1 0 1 5 Script error

0 1 1 0 6 Reserved

0 1 1 1 7 Send buffer overflow

1 0 0 0 8 Receive buffer overflow

1 0 0 1 9 Timeout when receiving reader data

Cause: faulty cabling, baud rate on

the reader, reader address

1 0 1 0 10 General fieldbus error

1 0 1 1 11 Parity error or frame check error

1 1 0 0 12 Reserved

1 1 0 1 13 Fieldbus configuration error

1 1 1 0 14 Fieldbus data buffer overflow

1 1 1 1 15 Reserved

Table 2.1 Meaning of the error codes (display via the four " rror No/Select ID" L Ds when the "State"

L D lights up red and thus indicates an error or a warning)

Switch position S4 Number of readers Addresses Baud rate range

1 1 reader Address 0 BD set A

2 2 readers Address 0, 1 BD set A

3 3 readers Address 0, 1, 2 BD set A

4 4 readers Address 0, 1, 2, 3 BD set A

5 1 reader Address 0 BD set B

6 2 readers Address 0, 1 BD set B

7 3 readers Address 0, 1, 2 BD set B

8 4 readers Address 0, 1, 2, 3 BD set B

2018-09

WCS-CG310

Product Description

DIP Switch—Baud Rate Range

If you have set the baud rate range to the default value via the rotary switch S4, you can use DIP

switches 6 and 7 to set the baud rate. See the following table:

Rotary Coding Switch S5

You can configure the "Transmission Type" in the WCS-CG310 in accordance with the

CANopen® specification. When the power is switched on, the following "Transmission Type" is

pre-configured in the WCS-CG310:

S5 = 0...B, E, and F: asynchronous

In asynchronous transmission, the WCS-CG310 sends automatically if there is a change in the

reader data, but not more than every 3...250 ms (configurable via rotary switch S5, see the

following table). This prevents an overload of the CANopen bus if there are continuous

changes in the WCS data. If the position value does not change (vehicle is stationary), with

asynchronous transfer no further data is sent. When the switch is set to position /F, the

position value is sent at most every 5 ms/3 ms, but at least every 50 ms/20 ms. Thus the control

panel receives data even if the vehicle is stationary.

S5 = D: cyclically synchronous

The WCS-CG310 transmits data after the SYNC command. If one or two WCS readers are

connected, PD01 is sent. If more than two WCS readers are connected, PDO1 and PDO2 are

sent. The typical delay time after SYNC is 2 ms; the maximum delay time is 5 ms.

DIP switch

BD set A BD set B7 6

0 0 1 MBaud 100 kBaud

0 1 500 kBaud 50 kBaud

1 0 250 kBaud 20 kBaud

1 1 125 kBaud 10 kBaud

S5 Min. pause time

0 3 ms

1 5 ms

2 10 ms

3 15 ms

4 20 ms

5 30 ms

6 40 ms

7 50 ms

8 100 ms

9 150 ms

A 200 ms

B 250 ms

C res.

D Sync mode

5 ms/50 ms

F 3 ms/20 ms

Table 2.2 Switch position of rotary switch S5

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