Pilz PNOZ mm0.1p Bedienungsanleitung

PNOZ mm0.1p

Operating Manual 1002101-EN-04

}Configurable compact control systems PNOZmulti Mini

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PNOZ mm0.1p

1002101-EN-04 3

Section 1 Introduction 5

1.1 Validity of documentation 5

1.2 Using the documentation 5

1.3 Definition of symbols 5

Section 2 Overview 7

2.1 Range 7

2.2 Unit features 7

2.3 Chip card 8

2.4 Front view 9

Section 3 Safety 10

3.1 Intended use 10

3.2 System requirements 10

3.3 Safety regulations 10

3.3.1 Safety assessment 10

3.3.2 Use of qualified personnel 11

3.3.3 Warranty and liability 11

3.3.4 Disposal 11

3.3.5 For your safety 11

Section 4 Function description 12

4.1 Integrated protection mechanisms 12

4.2 Functions 12

4.3 System reaction time 12

4.4 Diagnostics 12

4.5 Block diagram 13

Section 5 Installation 14

5.1 Control cabinet installation 14

5.1.1 Mounting distances 14

5.2 Dimensions 15

5.3 Install base unit without expansion module 16

5.4 Connecting the base unit and expansion modules 16

Section 6 Commissioning 18

6.1 General wiring guidelines 18

6.2 Preparing for operation 18

6.2.1 Function test during commissioning 18

6.2.2 Using the chip card 19

6.2.3 Commissioning the PNOZmulti safety system 19

6.2.3.1 Load project from chip card 20

6.2.3.2 Load project via USB port 20

6.2.4 Connection 20

6.3 Connection example 22

Contents

Operating Manual PNOZ mm0.1p

1002101-EN-04 4

Section 7 Operation 23

7.1 LED indicators 23

7.2 Display indicators 24

7.2.1 Rotary knob 26

7.2.1.1 Function 26

7.2.1.2 Pull out and retract the knob 26

7.2.1.3 Rotate and press the knob 26

7.2.2 Switch between menu levels 27

7.2.3 Unit diagnostics on the LC display 27

7.2.4 Error stack on the LC display 28

Section 8 Technical details 30

8.1 Safety characteristic data 33

Section 9 Supplementary data 35

9.1 Maximum capacitive load C (μF) with load current I (A) at the semicon-

ductor outputs

9.2 Maximum permitted total current of the semiconductor outputs 35

Section 10 Order reference 36

10.1 Product 36

10.2 Accessories 36

Introduction

Operating Manual PNOZ mm0.1p

1002101-EN-04 5

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ mm0.1p. It is valid until new documenta-

tion is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PNOZ mm0.1p

1002101-EN-04 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PNOZ mm0.1p

1002101-EN-04 7

2 Overview

2.1 Range

}Base unit PNOZ mm0.1p

}Right-hand terminator: (yellow)

}Left-hand terminator: (yellow/black)

2.2 Unit features

Using the product PNOZ mm0.1p:

PNOZmulti Mini base unit

The product has the following features:

}Can be configured in the PNOZmulti Configurator

}Semiconductor outputs:

4 safety outputs

Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN

IEC 62061

}12 inputs for connecting, for example:

– E-STOP pushbuttons

– Two-hand button

– Safety gate limit switches

– Start buttons

– Light beam devices

– Scanners

– Enabling switches

– PSEN

– Operating mode selector switches

– Safety mats

}8 configurable inputs/outputs

Can be configured as:

– Inputs (see above for connection options)

– Outputs for standard applications

}4 configurable outputs

Can be configured as:

– Outputs for standard applications

– Test pulse outputs

Overview

Operating Manual PNOZ mm0.1p

1002101-EN-04 8

}LED indicator for:

– Error messages

– Diagnostics

– Supply voltage

– Output circuits

– Input circuits

}Display for:

– Error messages

– State of supply voltage

– State of the inputs and outputs

– Status information

– Unit information

}Test pulse outputs used to monitor shorts across the inputs

}Monitoring of shorts between the safety outputs

}Plug-in connection terminals:

Either spring-loaded terminal or screw terminal available as an accessory (see order

reference)

}Rotary knob for menu control

}Expansion modules can be connected

(please refer to the document "PNOZmulti System Expansion" for details of the type

and number that can be connected)

2.3 Chip card

To be able to use the product you will need a chip card.

Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects

we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).

Overview

Operating Manual PNOZ mm0.1p

1002101-EN-04 9

2.4 Front view

PNOZ mm0.1p

IM0 IM1

IM2 I6

I4IM3 I7

I8 I9

I10 I14

I13

I12I11 I15

PNOZ mm0.1p

T0 T1

T2 O2

O0T3 O3

IM16 IM17

IM18 0 V

A1IM19 24 V

M20 M21 M22 M23

IM0 IM1

IM2 I6

I4IM3 I7

I8 I9

I10 I14

I13

I12I11 I15

T0 T1

T2 O2

O0T3 O3

IM16 IM17

IM18 0 V

A1IM19 24 V

M20 M21 M22 M23

Front view with and without cover

Legend

X1: Inputs I8 ... I15

X1: Configurable test pulse/auxiliary outputs T0M20 ... T3M23

Semiconductor outputs O0 ... O3

X3: Configurable inputs/outputs IM0 – IM3

Inputs I4 ... I7

X4: Configurable inputs/outputs IM16 – IM19

Supply connections

LEDs: PWR

RUN

DIAG

FAULT

I FAULT

O FAULT

Safety

Operating Manual PNOZ mm0.1p

1002101-EN-04 10

3 Safety

3.1 Intended use

The configurable system is used for the safety-related interruption of safety circuits and is

designed for use in:

}Emergency stop equipment

}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1

CAUTION!

Inputs and outputs for standard functions must not be used for safety-re-

lated applications.

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details [ 30]).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

3.2 System requirements

Please refer to the "Product Modifications" document in the "Version overview" section for

details of which versions of the PNOZmulti Configurator can be used for this product.

3.3 Safety regulations

3.3.1 Safety assessment

Before using a unit it is necessary to perform a safety assessment in accordance with the

Machinery Directive.

Functional safety is guaranteed for the product as a single component. However, this does

not guarantee the functional safety of the overall plant/machine. In order to achieve the re-

quired safety level for the overall plant/machine, define the safety requirements for the

plant/machine and then define how these must be implemented from a technical and organ-

isational standpoint.

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