Pilz PSEN op2B/1 Series Bedienungsanleitung

PSEN op2B/1 Series

Operating Manual-1003357-EN-02

PSEN sensor technology

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Content

Operating Manual PSEN op2B/1 Series

1003357-EN-02 3

Section 1 Introduction 6

1.1 Validity of documentation 6

1.2 Using the documentation 6

1.3 Definition of symbols 6

Section 2 Overview 8

2.1 Product types 8

2.2 Unit features 8

2.3 Types 9

2.3.1 Safety light grid without integrated muting sensors 9

2.3.2 Expansion for muting in one direction 9

2.3.3 Expansion for muting in two directions 10

2.4 Scope 10

Section 3 Safety 11

3.1 Intended use 11

3.2 Safety regulations 11

3.2.1 Safety assessment 11

3.2.2 Use of qualified personnel 12

3.2.3 Warranty and liability 12

3.2.4 Disposal 12

Section 4 Function description 13

4.1 Basic function 13

4.1.1 Function settings when delivered 14

4.2 Restart after unit is triggered 14

4.3 Reset function 15

4.4 EDM 16

4.5 Muting 17

4.5.1 Technical implementation 19

4.5.2 Time monitoring - Timeout 22

4.6 Override 23

4.7 Test function 24

4.8 Convert type without muting set to L/T-type 25

Section 5 Project configuration 26

5.1 Maintaining the safety distance 26

5.2 Ambient conditions 26

5.3 Distance from reflective surfaces 27

5.4 Installation of several adjacent safety light grids 28

5.5 Use of deviating mirrors 29

5.6 Use of the muting function 31

Section 6 Installation and wiring 35

6.1 Attach safety light grid without muting sensors to mounting surface 35

6.2 Conversion of safety light grids without muting sensors 35

6.3 Installation of external muting sensors 36

Content

Operating Manual PSEN op2B/1 Series

1003357-EN-02 4

6.4 Wiring 37

6.4.1 General guidelines 37

6.4.2 Connector pin assignment 37

6.4.3 TEST/START button 39

6.4.4 EDM 39

6.4.5 Earthing the safety light grid 40

6.4.6 Connections for muting 40

6.4.7 Wiring of external sensors on the safety light grid 41

Section 7 Commissioning 42

7.1 Setting the functions 42

7.1.1 Open DIP switch cover 42

7.1.2 Activate muting 42

7.1.3 Set muting timeout 43

7.1.4 Activate EDM 43

7.1.5 Restart after unit is triggered 43

7.2 Orientation 44

7.2.1 General guidelines 44

7.2.2 Safety light grid alignment 45

7.2.3 Muting sensor alignment 46

7.2.4 LED support during alignment 47

7.3 Checking the safety light grid 47

7.4 System connection 48

Section 8 Operation 49

8.1 Status information during operation 49

8.2 Perform test 50

8.3 Diagnostics and troubleshooting 50

8.3.1 Indicators for fault diagnostics 50

8.3.2 Perform reset 52

Section 9 Regular checks and maintenance 53

9.1 Checks 53

9.1.1 Regular checks 53

9.1.2 Daily check 53

9.1.3 Check after plant/machine modification 53

9.2 Maintenance 53

Section 10 Dimensions 55

Section 11 Technical details 56

11.1 Safety characteristic data 58

Section 12 Order reference 59

12.1 Order reference for safety light grids 59

12.2 Order reference for accessories 59

Content

Operating Manual PSEN op2B/1 Series

1003357-EN-02 5

Section 13 Attachment 62

13.1 Check list 62

Introduction

Operating Manual PSEN op2B/1 Series

1003357-EN-02 6

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PSEN op2B/1 Series. It is valid until new docu-

mentation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PSEN op2B/1 Series

1003357-EN-02 7

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PSEN op2B/1 Series

1003357-EN-02 8

2 Overview

2.1 Product types

Product type

Protected field

Max. height

in mm

Max. width

in m

PSEN op2B-2-050/1 515 50

PSEN op2B-3-080/1 815 50

PSEN op2B-4-090/1 915 50

PSEN op2B-4-120/1 1215 50

Height

The height of the protected field describes the effective protected height, in which a matt,

opaque object corresponding to the specific resolution will be detected.

Width

The maximum width of the protected field is determined by the maximum operating range

of the light beam sent from the transmitter to the receiver.

The minimum width of the protected field corresponds to the minimum operating range

stated in the Technical details [ 56].

2.2 Unit features

Safety light grids in the PSEN op2B/1 Series are multibeam optoelectronic protective

devices for work areas in which

}machines,

}robots and

}automated plants

could endanger the physical integrity of operators.

Features of the safety light grid

}Type 2

}Safeguards protected fields with body resolution

}Muting

All safety light grids in the PSEN op2B/1 Series are able to process data from connec-

ted muting sensors

}Infrared protected field is generated

}Transmitter and receiver are synchronised optically

}Override

}LED for status information

}LED for support during alignment

Overview

Operating Manual PSEN op2B/1 Series

1003357-EN-02 9

2.3 Types

2.3.1 Safety light grid without integrated muting sensors

}Safety light grid with body resolution

The safety light grid is equipped for muting applications. External muting sensors with

reflective sensors or with transmitter and receiver sensors can be used for muting ap-

plications (see Order reference for accessories, section on muting

accessories [ 60]).

[1]

[2]

[3]

[4]

[5]

[6] [7]

Fig.: View of safety light grid without integrated muting sensors

Legende

[1] Receiver

[2] Transmitter

[3] LED onreceiver/transmitter

[4] Height of the protected field

[5] Width of the protected field

[6] 8-pin and 5-pin connector of receiver

[7] 4-pin and 5-pin connector of transmitter

2.3.2 Expansion for muting in one direction

Order reference Description

PSEN op2.1 L-Muting Set L-muting sensors to retrofit

PSEN op muting bracket kit Mounting bracket for one muting sensor

PSEN op cable M12 4-p. 0.75m

L-muting

Connection cable for L-muting,

4‑core, shielded

Overview

Operating Manual PSEN op2B/1 Series

1003357-EN-02 10

2.3.3 Expansion for muting in two directions

Order reference Description

PSEN op2.2 T-Muting Set T-muting sensors to retrofit

PSEN op muting bracket kit Mounting bracket for one muting sensor

PSEN op cableset Connection cable for T-muting,

4‑core, shielded

2.4 Scope

Safety light grid with body resolution, without integrated muting sensors

Order reference Description

PSEN op2B-2-050/1 or

PSEN op2B-3-080/1 or

PSEN op2B-4-090/1 or

PSEN op4B-4-120/1

Safety light grid, consisting of

}Transmitter,

}Receiver

}Mounting kit

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