Pilz PSEN opII4H Series Bedienungsanleitung

PSEN opII4H Series

Operating Manual-1003501-EN-02

}PSEN sensor technology

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PSEN opII4H Series

1003501-EN-02 3

Introduction 5

Validity of documentation 5

Using the documentation 5

Definition of symbols 5

Overview 6

Unit view 8

Scope 10

Safety 11

Intended use 11

Safety regulations 12

Safety assessment 12

Use of qualified personnel 12

Warranty and liability 12

Disposal 12

Function description 13

Basic function 13

Automatic start and restart 13

Project configuration 15

Maintaining the safety distance 15

Resolution 15

Protected field perimeters 16

Ambient conditions 16

Distance from reflective surfaces 17

Minimum distance between parallel, aligned safety light grids 20

Installation of several adjacent safety light grids 21

Use of deviating mirrors 21

Dead zones 22

Installation and orientation 24

Attach the safety light grid to the installation surface 25

Orientation 28

General guidelines 28

Safety light grid alignment 29

Wiring 30

General guidelines 30

Connector pin assignment 31

Earthing the safety light grid 31

Commissioning 32

System connection 32

Checking the safety light grid 33

Contents

Operating Manual PSEN opII4H Series

1003501-EN-02 4

Operation 35

Display elements 35

Status information 36

Safety light grid restart 38

Malfunction 38

Regular checks and maintenance 38

Checks 38

Regular check 38

Check after plant/machine modification 39

Maintenance 39

Dimensions 40

Technical details Order no. 632060-632062 42

Technical details Order no. 632063-632065 44

Technical details Order no. 632066-632068 46

Technical details Order no. 632069-632071 48

Safety characteristic data 50

Order reference 51

Order reference for safety light grids 51

Order reference for accessories 51

Order reference: Component parts 53

Appendix 54

Check list 54

EC declaration of conformity 56

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 5

Introduction

Validity of documentation

This documentation is valid for the product PSEN opII4H Series. It is valid until new docu-

mentation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Safety light grids in the PSEN opII4H Series constitute electrosensitive protective equip-

ment (ESPE type: 4) in accordance with DIN EN 61496-1 and DIN EN 61496-2 (AOPD) for

workspaces in which machines, robots, and automated systems might pose a physical

danger to their operators.

Unit features

}Resolution: 30 mm

}Infrared protected field is generated

}LED indicator for status information

}Optical synchronisation of transmitters and receivers

}Connection to evaluation devices

– PDP67 ION and PDP67 ION HP: 5-pin M12 two-sided connector (see Order refer-

ence for accessories, connection to PDP67 [ 52])

– all other suitable evaluation devices (see System connection [ 32]): 5-pin M12

one-sided connector and open cable end connection to clamping sleeves (see Or-

der reference for accessories, connection to other evaluation devices [ 53])

}Aluminium alloy housing

}Die-cast zinc end caps

}Shock resistance

– Bracket Swivel-Mount: 10g

– Bracket Adv Bracket Kit: 50g

}Front panel of PC

}Standard installation kit with flexible bracket (swivel mount) (included in delivery) to hold

the transmitter/receiver

– For standard application

– Transmitter/receiver remains rotatable for proper orientation

}Dead-zone-free safety light grid installation [ 22] with the

PSENopIIAdvBracketKit (available as an accessory [ 51]) as a bracket for a

transmitter/receiver

– Dead-zone-free on both sides for protected field height of 300 mm or more

– Dead-zone-free on one side for protected field height of 150 mm

– Transmitter/receiver remains rotatable for proper orientation

– Protected field heights of 150-600 mm, including: 1PSENopIIAdvBracketKit-2

(=2clamping units per transmitter and receiver)

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 7

– Protected field heights of 750-1200 mm, including: 1PSENopIIAdvBracketKit-3

(=3clamping units per transmitter and receiver)

– Protected field heights of 1350-1800 mm, including: 2PSENopIIAdvBracketKit-2

(=4clamping units per transmitter and receiver)

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 8

Unit view

Receiver Transmitter

[5]

[3]

[1]

[4] [4] [4] [4]

[5]

[3]

[6]

[2]

[1]

Fig.: Front view of the safety light grid transmitter and receiver, protected field height 300-1800 mm

with connection cable

Legende

[1] Protected field height

[2] Effective protected field height

[3] Tinted front panel

[4] LEDs for status information

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 9

[5] Connection cable, M12 connector

[6] Optical centre axis

[5]

[3]

[1]

[4] [4] [4] [4]

[5]

[3]

[7]

[6]

[2]

[1]

Receiver Transmitter

Fig.: Front view of the safety light grid transmitter and receiver, protected field height 150 mm with

connection cable

Legende

[1] Protected field height

[2] Effective protected field height

[3] Tinted front panel

[4] LEDs for status information

[5] Connection cable, M12 connector

[6] Optical centre axis

PSEN opII4H Series

Operating Manual PSEN opII4H Series

1003501-EN-02 10

[7] Dead zone

The beginning of the dead zone is indicated by black lines on both sides of the

front panel

Scope

Qty Description Diagram

1 Transmitter

1 Receiver

4 Standard installation kit

consisting of:

4}Flexible bracket

(swivel mount) in

which transmitters/re-

ceivers can be

fastened and rotated

to the proper orienta-

tion

4}Holder for connecting

the transmitter/re-

ceiver end caps to

the flexible bracket

16 }Tightening screw

M3x33.4 oval-head

screw, self-tapping

4}Clamping screw with

nut

ISO4762 M4x10 8.8

cylinder screw with

nut

8}Mounting screw

ISO4762 M6x20 8.8

cylinder screw with

washer

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