Pioneer YN018GMFI16M2D Bedienungsanleitung

CONDENSING UNITS

RevisionB:ODMI‐C1‐1310

ModelNumbers:

YN018GMFI16M2D(Dual) YN030GMFI16M3D(Trio)

YN027GMFI16M3D(Trio) YN036GMFI16M4D(Quad)

WARNING

 Installation MUST conform with local building codes or, in the absence of local

codes, with the National Electrical Code NFPA70/ANSI C1-1993 or current edition

and Canadian Electrical Code Part1 CSA C.22.1.

 The information contained in the manual is intended for use by a qualified service

technician familiar with safety procedures and equipped with the proper tools and

test instruments

 Installation or repairs made by unqualified persons can result in hazards to you

and others.

 Failure to carefully read and follow all instructions in this manual can result in

equipment malfunction, property damage, personal injury and/or death.

Table of Contents

1. Product Specifications

2. Indoor Unit Combination

3. Suggested Indoor Unit Model Numbers

4. Dimension Of Outdoor Unit

5. Refrigerant Cycle Diagram

6. Installation Details

7. Electronic Function

8. Wiring Diagrams And Electrical Trouble Shooting

9. Disassembly Instructions

10. Exploded View

YN-M SERIES MULTI SPLIT SYSTEM

MULTI CIRCUIT OUTDOOR UNITS

(2, 3 AND 4 ZONES) SERVICE MANUAL 

2014ANDNEWERMODELS(50130070AND

NEWERSerials)

Parker Davis HVAC International, Inc.

2260 NW 102nd Place, Doral, FL 33172

Ph: (305) 513-4488 [email protected]

CONTENTS

1. Product Specifications ................................................................................................................................................................. 3

2. Indoor Unit Combination .............................................................................................................................................................. 4

3. Suggested Indoor Unit Model Numbers ...................................................................................................................................... 5

4. Dimension Of Outdoor Unit ......................................................................................................................................................... 6

5. Refrigerant Cycle Diagram .......................................................................................................................................................... 7

6. Installation Details ....................................................................................................................................................................... 8

6.1 Wrench torque sheet for installation ..................................................................................................................................... 8

6.2 Connecting the cables .......................................................................................................................................................... 8

6.3 Pipe length and the elevation ................................................................................................................................................ 8

6.4 Installation for the first time ................................................................................................................................................... 8

6.5 Adding the refrigerant after running the system for many years ......................................................................................... 10

6.6 Re-installation while the indoor unit need to be repaired .................................................................................................... 11

6.7 Re-installation while the outdoor unit need to be repaired .................................................................................................. 12

7. Electronic Function .................................................................................................................................................................... 13

7.1 Abbreviation ........................................................................................................................................................................ 13

7.2 Electric control working environment. ................................................................................................................................. 13

7.3 Main Protection ................................................................................................................................................................... 13

7.4 Control and Functions ......................................................................................................................................................... 15

8. Wiring Diagrams ........................................................................................................................................................................ 19

9. Troubleshooting ........................................................................................................................................................................ 31

9.1Safety ................................................................................................................................................................................... 31

9.2 Indoor Unit Error Display ..................................................................................................................................................... 32

9.3 Outdoor Unit Display ...........................................................................................................................................................

9.4 Diagnosis and Solution ....................................................................................................................................................... 38

9.5 Trouble Criterion Of Main Parts. ......................................................................................................................................... 82

10. Disassembly Instructions ...................................................................................................................................................... 93

 Model: YN018GMFI16M2D (Dual Split) .......................................................................................................................... 93

 Model: YN027GMFI16M3D (Triple Split) ...................................................................................................................... 100

 Model: YN030GMFI16M3D (Triple Split) ...................................................................................................................... 107

 Model: YN036GMFI16M4D (Quad Split) ....................................................................................................................... 115

11. Exploded View .................................................................................................................................................................... 122

ProductSpecifications

Model YN018GMFI16M2D YN027GMFI16M3D YN030GMFI16M3D YN036GMFI16M4D

Power supply Ph-V-Hz 230V~ 60Hz, 1Ph 230V~ 60Hz, 1Ph 230V~ 60Hz, 1Ph 230V~ 60Hz, 1Ph

MINIMUM CIRCUIT AMPACITY A 11.0 18.0 18.0 27.0

MAX.FUSE A 15.0 30.0 30.0 40.0

Starting current A ---- ---- ---- -----

Compressor

Model DA130S1C-20FZ DA150S1C-20FZ DA250S2C-30MT TNB306FPGMC-L

Type Twin-rotary Twin-rotary Twin-rotary Twin-rotary

Brand GMCC GMCC GMCC MITSUBISHI

Capacity Btu/h 13170 15286 26289 33711

Input W 990 1150 2120 3010

Rated current(RLA) A 4.97 9.7 8.85 13.5

Locked rotor Amp(LRA) A ---- ---- ---- -----

Thermal protector 1NT01L-4639 or KSD301 KSD301 ---- -----

Thermal protector position ---- EXTERNAL ---- -----

Capacitor uF - - - - - - - -

Refrigerant oil/oil charge ml ESTER OIL VG74/500 ESTER OIL VG74/500 ESTER OIL VG74/820 FV50S/1070

Outdoor fan motor

Model WZDK50-38G YDK53-6FB(B) WZDK72-38G WZDK180-38G

Brand PANASONIC Welling Panasonic Shibaura

Input W 50(Output) 136/130 72(Output) 180(Output)

RLA

A 0.74 0.74 0.7 1.3

LRA / 0.9 / /

Winding Resistance / 88.5/138 / /

Capacitor uF - - 2.5 - - - -

Speed r/min 750 930 / -- / 830 800 850

Outdoor air flow m3/h 2500 2700 3500 3800

Outdoor noise level dB(A) 57 60 63 65

Outdoor unit

Dimension(W*D*H) mm 845x320x700 845x320x700 900x315x860 990x345x965

Dimension(W*D*H) inch 33.27x12.6x27.56 33.27x12.6x27.56 35.43x12.40x33.86 38.98x13.58x37.99

Packing (W*D*H) mm 965x395x755 965x395x755 1043x395x915 1120x435x1100

Packing (W*D*H) inch 37.99x15.55x29.72 37.99x15.55x29.72 41.06x15.55x36.02 44.09x17.13x43.31

Net/Gross weight Kg 53.5 / 57 54 / 57.5 62/67 77 / 81

Net/Gross weight Pound 117.95/125.66 119.05/126.77 136.69/147.71 169.76/178.57

Refrigerant type oz R410A/51 R410A/92 R410A/88.2 R410A/95

Design pressure PSIG 540/300 540/300 540/300 540/340

Refrigerant piping

Liquid side/ Gas side mm(inch) 2 X Φ6.35/Φ9.52(1/4"/3/8") 3 x Φ6.35/Φ9.52(1/4"/3/8") 3 X Φ6.35/Φ9.52(1/4"/3/8") 4 x Φ6.35/Φ9.52(1/4"/3/8")

Max. length for all rooms m 30 45 45 60

Max. length for all rooms ft 98 148 148 197

Max. length for one indoor unit m 20 25 25 30

Max. length for one indoor unit ft 66 82 82 98

Max. height difference between

indoor and outdoor unit

OU higher than IU m 10 10 10 10

OU higher than IU ft 33 33 33 33

OU lower than IU m 15 15 15 15

OU lower than IU ft 49 49 49 49

Max. height difference between indoor units m 10 10 10 10

Max. height difference between indoor units ft 33 33 33 33

Connection wiring NO NO NO NO

Plug type NO NO NO NO

Thermostat type Remote control Remote control Remote control Remote control

Operation

temperature

cooling ℃ 0～50 0～50 0～50 -15～50

cooling ℉ 32～122 32～122 32～122 5～122

heating ℃ -15～24 -15～24 -15～24 -15～24

heating ℉ 5～76 5～75.2 5～75.2 5～75.2

1. Indoor Unit Combination

Multi DC

Outdoor Unit

Nominal

capacity

Suggested

Combination Limit

DUAL ZONE

(18K Nominal) 5.2kW

None

9+9

9+12

12+12(*)

Multi DC

Outdoor Unit

Nominal

capacity

Suggested

Combination Limit

TRIPLE ZONE

(27K Nominal) 7.5kW

There should be

only one Floor

Ceiling or Duct

unit.

9+9

9+12

9+18

12+12

12+18

9+9+9

9+9+12

9+12+12

12+12+12(*)

Multi DC

Outdoor Unit

Nominal

capacity

Suggested

Combination Limit

TRIPLE ZONE

(30K Nominal) 8.0kW

There should be

only one Floor

Ceiling or Duct

unit.

9+9

9+12

9+18

12+12

12+18

18+18

9+9+9

9+9+12

9+9+18

9+12+12

9+12+18

12+12+12

Multi DC

Outdoor Unit

Nominal

capacity

Suggested

Combination Limit

QUAD ZONE

(36K Nominal) 10.5kW

None

9+9

9+12

9+18

12+12

12+18

18+18

9+9+9

9+9+12

9+9+18

9+12+12

9+12+18

9+18+18

12+12+12

12+12+18

12+18+18

9+9+9+9

9+9+9+12

9+9+9+18

9+9+12+12

9+9+12+18

9+12+12+12

9+12+12+18

12+12+12+12

(*): NOTICE: This combination results in slightly reduced

performance. We recommend going one size up for the

outdoor section for obtaining fully rated performance.



2. Suggested Indoor Unit Model

Numbers

SUGGESTED INDOOR UNIT

YN018GMFI

16M2D

9K WB009GMFI16MLD

12K

WB012GMFI16MLD

CB012GLFI16MLD

RB012GMFI16MLD

UB012GMFI16MLD

FB012CMFI16MLD

SUGGESTED INDOOR UNIT

YN027GMFI 16M3D

9K WB009GMFI16MLD

12K

WB012GMFI16MLD

CB012GLFI16MLD

RB012GMFI16MLD

UB012GMFI16MLD

FB012CMFI16MLD

18K

WB018GMFI16MLD

CB018GLFI16MLD

RB018GMFI16MLD

UB018GMFI16MLD

SUGGESTED INDOOR UNIT

YN030GMFI 16M3D

9K WB009GMFI16MLD

12K

WB012GMFI16MLD

CB012GLFI16MLD

RB012GMFI16MLD

UB012GMFI16MLD

FB012CMFI16MLD

18K

WB018GMFI16MLD

CB018GLFI16MLD

RB018GMFI16MLD

UB018GMFI16MLD

SUGGESTED INDOOR UNIT

YN036GMFI 16M4D

9K WB009GMFI16MLD

12K

WB012GMFI16MLD

CB012GLFI16MLD

RB012GMFI16MLD

UB012GMFI16MLD

FB012CMFI16MLD

18K

WB018GMFI16MLD

CB018GLFI16MLD

RB018GMFI16MLD

UB018GMFI16MLD

3. Dimensions Of the Outdoor Units:

Model

Dimension mm (In.)

W D H W1

YN018GMFI16M2D

845 (33.3) 320 (12.6) 700 (27.6) 908 (35.7) 560 (22) 335 (13.2)

YN027GMFI16M3D

YN030GMFI16M3D 900 (35.4) 315 (12.4) 860 (33.9) 980 (38.6) 590 (23.2) 333 (13.1)

YN036GMFI16M4D 990 (39) 345 (13.6) 965 (38) 1075 (42.3) 624 (24.6) 366 (14.4)

4. Refrigerant Cycle Diagram

5.1Refrigeration circuit drawing of inverter dual zone (2 zones)

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILIARY A

CHECK VALVE

CAPILIARY TUBE

EXV B CAPILIARY B

LIQUID VALVE B

GAS VALVE B

Accumulator

T2B-A Evaporator

temp. sensor outlet

T2B-B

5.2 Refrigeration circuit drawing of inverter triple zone (3 zones)

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILIARY A

CHECK VALVE

CAPILIARY TUBE

EXV B CAPILIARY B

LIQUID VALVE B

GAS VALVE B

EXV C CAPILIARY C

LIQUID VALVE C

GAS VALVE C

Accumulator

T2B-A Evaporator

temp. sensor outlet

T2B-B

T2B-C



5.3 Refrigeration circuit drawing of inverter quad zone (4 zones)

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILIARY A

CHECK VALVE

CAPILIARY TUBE

EXV B CAPILIARY B

LIQUID VALVE B

GAS VALVE B

EXV C CAPILIARY C

LIQUID VALVE C

GAS VALVE C

EXV D CAPILIARY D

LIQUID VALVE D

GAS VALVE D

Accumulator

High pressure

switch

Low pressure

switch

T2B-A Evaporator

temp. sensor outlet

T2B-B

T2B-C

T2B-D

5. Installation Details

6.1 Wrench torque sheet for installation

Outside diameter Torque Additional tightening

torque

Ф6.35mm 1/4in 1500N.cm (11 Lbf.Ft). 1600N.cm (12 Lbf.Ft.)

Ф9.52mm 3/8in 2500N.cm (18 Lbf.Ft.) 2600N.cm (19 Lbf.Ft)

Ф12.7mm 1/2in 3500N.cm (26 Lbf.Ft) 3600N.cm (27 Lbf.Ft)

6.2 Connecting the cables

The power cord connection should be

selected according to the following

specifications sheet.

Unit AWG

Dual-zone (18K outdoor unit) 14

Tri-zone (27K/30K outdoor unit). 14

Quad-zone (36K outdoor unit) 12

For indoor unit and outdoor unit connection

wire, 16AWG is used for all connections.

6.3 Pipe length and the elevation

Maximum piping length and height difference

Dual Trio Quad

Max. length for all zones 30 (100ft) 45 (150ft) 60 (200ft)

Max. length for each zone 20 (65ft) 25 (80ft) 30 (100ft)

Max. height

difference

between IU

and OU

OU higher

than IU 10 (33ft) 10 (33ft) 10 (33ft)

OU lower

than IU 15 (50ft) 15 (50ft) 15 (50ft)

Max. height difference

between Indoor Units 10 (33ft) 10 (33ft) 10 (33ft)

Additional refrigerant charge

Dual Triple Quad

Pre-charged for

total pipe length 15 (50ft) 22.5 (75ft) 30 (100ft)

Additional

refrigerant

charge

g 15g per

Additional

Meter

15g per

Additional

Meter

15 x (length

for all rooms -

30)

oz 0.16 Ozs per

Additional

Foot

0.16 Ozs per

Additional

Foot)

0.16 Ozs per

Additional

Foot

Caution:

● Refrigerant pipe diameter differs according to

indoor unit connected. When extending the

pipes, refer to the tables below.

● When refrigerant pipe diameter is different

from that of outdoor unit union (for 12K and

18K indoor units), additional brass adapter

union (supplied) needs to be used on outdoor

unit union to change the size.

Indoor unit Extension pipe diameter

(mm/inch)

Model Pipe diameter

(mm/inch)

9K Liquid 6.35 (1/4) Liquid 6.35 (1/4)

Gas 9.52 (3/8) Gas 9.52 (3/8)

12K 18K Liquid 6.35 (1/4) Liquid 6.35 (1/4)

Gas 12.7 (1/2) Gas 12.7 (1/2)

Outdoor unit union diameter (mm/inch)

Indoor unit A/B/C/D Liquid 6.35 (1/4)

Gas 9.52 (3/8)

6.4 Installation for the first time

Air and moisture in the refrigerant system will

create undesirable effects as listed below:

● Pressure in the system rises.

● Operating current rises.

● Cooling or heating efficiency drops.

● Moisture in the refrigerant circuit may freeze

and block capillary tubing.

● Moisture may lead to corrosion of parts in the

refrigerant system (compressor failure!).

Therefore, the indoor units and the pipes

between indoor and outdoor units must be leak

tested and fully evacuated to remove the air and

moisture from the system.

Leak Check (Soap and Water Method):

Apply soap water or a liquid natural

detergent on the indoor unit connections and

outdoor unit connections by a soft brush to check

for leakage of the connecting points of the piping.

If bubbles exist, the pipes have leakage.

1. Evacuation using a vacuum pump

1. Completely tighten the flare nuts of the indoor

and outdoor units, confirm that both the 2-way

and 3-way valves are set to the fully closed

position.

2. Connect the low side hose of the charging

manifold set to the 3-way valve's gas service

port.

3. Connect the Middle hose of the charging

manifold set to the vacuum pump.

4. Fully open the Low side valve of the charging

manifold set.

5. Operate the vacuum pump to evacuate.

6. Make evacuation for 30 minutes and check

whether the pressure gauge indicates as low as

-0.1Mpa (14.5Psi). If the meter does not indicate

-0.1Mpa (14.5Psi) after pumping 30 minutes,

keep the pump on for 20 minutes more. If the

pressure reading can not be obtained as low as

-0.1Mpa (14.5Psi) after pumping for 50 minutes,

please check if there is any leakage points.

After vacuuming, fully close the low side valve

of the charging manifold set and than turn off

the vacuum pump. Confirm that the pressure

gauge needle does not move (within

approximately 15 minutes after turning off the

vacuum pump).

7. Turn on the core of the 3-way valve (using a

properly sized Allen Wrench) about 45°

counterclockwise for 6 or 7seconds and

observe the sound of the refrigerant coming

out. Than re-tighten the valve core. Make

sure the pressure indicated on the low side

pressure gauge is a little higher than the

atmospheric pressure. Then remove the

charging hose from the service port of the 3

way valve.

8. Fully open the valve cores of both 2 way

valve and 3 way valves and then securely

tighten the brass valve cover caps.

2. Air purging by refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way

service valves are set to the closed

position.

2). Connect the charging set and a charging

cylinder to the service port of the 3-way

valve.

3). Air purging:

Open the valves on the charging cylinder and

the charging manifold set. Purge the air by

loosening the flare nut on the 2-way valve

approximately 45’ for 3 seconds then

closing it for 1 minute; repeat this for 3

additional times.

After purging the air, use a torque wrench to

tighten the flare nut on the 2-way valve.

4). Check for any gas leakage:

Check all flare connections for gas leakage.

5). Discharge the refrigerant:

Close the valve on the charging cylinder and

discharge the refrigerant by loosening the

flare nut on the 2-way valve approximately

45’ until the gauge indicates approximately

0.3Mpa (45Psi) to 0.5 Mpa (70Psi)..

Tighten the flare nut fully.

6). Disconnect the charge set and the

charging cylinder and open both cores of

the the 2-way and 3-way valves to fully

open position.

Be sure to use a proper size hexagonal (Allen)

wrench to operate the valve stems.

7). Mount the valve stem caps and the

service port cap.

Be sure to use a torque wrench to tighten the

service port cap to a torque 18N·m.

Be sure to check the for gas leakages.

3. Adding refrigerant if the pipe length

exceeds length for factory pre-charge pipe

length value.

Procedure:

1). Connect the charging hose to the

charging cylinder, open both the 2-way

valve and the 3-way valve.

Connect the charging hose which you

disconnected from the vacuum pump to the valve

at the bottom of the cylinder. If the refrigerant is

R410A, make sure the cylinder is upside down to

ensure liquid charge.

2). Purge the air from the charging hose.

Open the valve at the bottom of the cylinder and

press the check valve on the charge set to purge

the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto an electronic

scale and record the weight.

4) Operate the air conditioner at the cooling

mode.

5) Open the valves (Low side) on the

charging set and charge the system with

liquid refrigerant.

6).When the electronic scale displays the

proper weight (refer to the table),

disconnect the charge hose from the 3-way

valve’s service port immediately and turn

off the air conditioner

7). Mount the valve stem caps and the

service port cap.

Be sure to use a torque wrench to tighten the

service port cap to a torque 18N·m.

Be sure to check the gas leakages.

6.5 Adding the refrigerant after running

the system for many years

(Recommended only if the refrigerant

being added does not exceed 10% of the

total refrigerant amount. Otherwise,

remove the remaining refrigerant entirely

and recharge fully).

Procedure

1). Connect the charging hose to the 3-way

service port, open the 2-way valve and the

3-way valve.

Connect the charge hose to the valve at the

bottom of the cylinder. If the refrigerant is R410A,

make the cylinder is upside down to ensure liquid

charge.

2). Purge the air from the charge hose.

Open the valve at the bottom of the cylinder and

press the check valve on the charge set to purge

the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto an electronic

scale and record the weight.

4) Operate the system at the cooling mode.

5) Open the valve (Low side) on the charging

set and charge the system with liquid

refrigerant.

6).When the electronic scale displays the

proper weight (refer to the gauge and the

pressure of the low side), disconnect the

charging hose from the 3-way valve’s

service port immediately and turn off the air

conditioner before disconnecting the hose.

7). Mount the valve stem caps and the

service port cap. Use torque wrench to

tighten the service port cap to a torque of

18N.m.

Be sure to check for any gas leakages.

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