Pioneer DEH-P640 XN/UC Bedienungsanleitung

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2001 K-ZZY. DEC. 2001 Printed in Japan

-This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-977 CRT2624 S9 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

CONTENTS

1. SAFETY INFORMATION ............................................3

2. EXPLODED VIEWS AND PARTS LIST.......................4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...14

4. PCB CONNECTION DIAGRAM ................................34

5. ELECTRICAL PARTS LIST ........................................42

6. ADJUSTMENT..........................................................53

7. GENERAL INFORMATION .......................................62

7.1 DIAGNOSIS ........................................................62

7.1.1 DISASSEMBLY .........................................62

7.1.2 CONNECTOR FUNCTION DESCRIPTION.......66

7.2 IC ........................................................................67

7.3 OPERATIONAL FLOW CHART...........................77

7.4 CLEANING ..........................................................78

8. OPERATIONS AND SPECIFICATIONS.....................79

For details, refer to "Important symbols for good services".

ORDER NO.

CRT2807

Service

Manual

DEH-P640/XN/UC

MULTI-CD CONTROL HIGH POWER CD PLAYER WITH FM/AM TUNER

DEH-P640 XN/UC

DEH-P6400 XN/UC

DEH-P6450 XN/ES

DEH-P640,P6400,P6450

-CD Player Service Precautions

1. For pickup unit(CXX1480) handling, please refer

to"Disassembly"(see page 62).

During replacement, handling precautions shall be

taken to prevent an electrostatic discharge(protection

by a jumper-solder).

2. During disassembly, be sure to turn the power off

since an internal IC might be destroyed when a con-

nector is plugged or unplugged.

3. Please checking the grating after changing the ser-

vice pickup unit(see page 56).

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.

When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.

In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,

proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the

prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed

ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or

the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and

should keep the safety during servicing by following the safety instructions described in this manual.

DEH-P640,P6400,P6450

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so

and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of

California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

DEH-P640,P6400,P6450

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING (DEH-P640, P6400)

20 1

DEH-P640,P6400,P6450

1 Cord Assy CDE6438

2 Remote Control Unit CXB8743

3 Accessory Assy CEA2773

4 Spring CBH1650

5 Screw Assy CEA2796

6 Screw BPZ20P060FZK

7 Screw CBA1002

* 8 Polyethylene Bag CEG-127

9 Screw CRZ50P090FMC

10 Screw TRZ50P080FMC

* 11 Polyethylene Bag CEG-158

12 Handle CNC5395

13 Earth Plate CNC9450

14 Bush CNV3930

15 Polyethylene Bag CEG1173

* 16 Battery CEX1065

17 Carton See Contrast table(2)

18 Contain Box See Contrast table(2)

19 Protector CHP2251

20 Protector CHP2252

21-1 Owner’s Manual See Contrast table(2)

21-2 Installation Manual See Contrast table(2)

* 21-3 Caution Card CRP1207

* 21-4 Warranty Card See Contrast table(2)

* 21-5 Card See Contrast table(2)

21-6 Polyethylene Bag CEG1116

22 Case Assy CXB3520

Mark No. Description Part No. Mark No. Description Part No.

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to ∇mark on the product are used for disassembly.

-For the applying amount of lubricants or glue, follow the instructions in this manual.

( In the case of no amount instructions, apply as you think it appropriate.)

-Owner's Manual, Installation Manual

Model Part No. Language

DEH-P640/XN/UC CRD3516 English, French

CRD3530 English, French

DEH-P6400/XN/UC CRD3517 English, French

CRD3531 English, French

(2) CONTRAST TABLE

DEH-P640/XN/UC and DEH-P6400/XN/UC are constructed the same except for the following:

Part No.

Mark No. Symbol and Description DEH-P640/XN/UC DEH-P6400/XN/UC

17 Carton CHG4615 CHG4616

18 Contain Box CHL4615 CHL4616

21-1 Owner’s Manual CRD3516 CRD3517

21-2 Installation Manual CRD3530 CRD3531

* 21-4 Warranty Card CRY1070 Not used

* 21-5 Card Not used ARY1048

(1) PACKING SECTION PARTS LIST (DEH-P640, P6400)

DEH-P640,P6400,P6450

2.2 PACKING (DEH-P6450)

16 1

DEH-P640,P6400,P6450

1 Cord Assy CDE6438

2 Spring CBH1650

3 Remote Control Unit CXB8743

4 Screw CBA1002

* 5 Polyethylene Bag CEG-127

6 Screw CRZ50P090FMC

7 Screw TRZ50P080FMC

* 8 Polyethylene Bag CEG-158

9 Handle CNC5395

10 Bush CNV3930

11 Polyethylene Bag CEG-162

* 12 Battery CEX1065

13 Carton CHG4614

14 Contain Box CHL4614

15 Protector CHP2251

16 Protector CHP2252

17-1 Owner’s Manual CRD3518

17-2 Owner’s Manual CRD3519

17-3 Installation Manual CRD3532

* 17-4 Caution Card CRP1207

17-5 Polyethylene Bag CEG1116

18 Case Assy CXB3520

Mark No. Description Part No. Mark No. Description Part No.

-PACKING SECTION PARTS LIST (DEH-P6450)

-Owner's Manual, Installation Manual

Part No. Language

CRD3518 English, Spanish

CRD3519 Portuguese(B), Arabic

CRD3532 English, Spanish, Portuguese(B), Arabic

DEH-P640,P6400,P6450

2.3 EXTERIOR

DEH-P640,P6400,P6450

1 Screw BMZ30P040FZK

2 Screw BMZ30P100FMC

3 Screw BSZ26P060FMC

4 Screw BSZ30P040FMC

5 Cord Assy CDE6438

6 Remote Control Unit CXB8743

7 Cover CNS7068

8 Cable CDE6714

9 Cord Assy CDE6454

10 Fuse(10A) CEK1136

11 Case CNB2686

12 Holder CNC5704

13 Holder CNC8659

14 Cushion CNM4870

15 Insulator CNM7214

16 Insulator CNM7629

17 •••••

18 Tuner Amp Unit See Contrast table(2)

19 Screw ASZ26P060FMC

20 Screw BPZ26P120FMC

21 Screw BSZ26P160FMC

22 Clamper CEF1007

23 Pin Jack(CN351) CKB1035

24 Plug(CN901) CKM1330

25 Panel See Contrast table(2)

26 Connector(CN101) CKS3408

27 Plug(CN801) CKS3537

28 Connector(CN352) CKS3598

29 Connector(CN653) CKS3835

30 Antenna Jack(CN401) CKX1056

31 Holder CNC5399

32 Holder CNC8615

33 Holder CNC9470

34 Insulator CNM6949

35 Heat Sink CNR1583

36 FM/AM Tuner Unit CWE1563

37 Holder CNC8815

38 Button(EJECT) CAC6839

39 Screw(M2x2) CBA1176

40 Washer CBF1038

41 Washer CBF1039

42 Spring CBH2428

43 Spring CBH2429

44 Spring CBL1512

45 Holder CNC9096

46 Cover CNM6854

47 Panel CNS6278

48 Pin CNV6486

49 Lighting Conductor CNV6487

50 Gear CNV6507

51 Arm CNV6508

52 Panel Unit CWM7986

53 Socket(CN1850) CKS3550

54 Connector(CN1851) CKS4462

55 Damper Unit CXB5070

56 Holder Unit CXB6356

57 Holder Unit CXB6357

58 Clutch Unit CXB6358

59 Screw IMS20P045FZK

60 Detach Grille Assy See Contrast table(2)

61 Screw BPZ20P080FMC

62 Screw BPZ20P100FZK

63 Button(SELECT) CAC7220

64 Button(SFEQ) CAC7221

65 Button(ENT) See Contrast table(2)

66 Button(AUDIO) See Contrast table(2)

67 Button(1-6) CAC7225

68 Button(DISP) CAC7226

69 Button(OPEN) CAC7227

70 Button(EQ) CAC7231

71 Button(FUNC) CAC7489

72 Spring CBH2630

73 Spring CBH2431

74 Spring CBH2430

75 Spring CBL1470

76 Cover CNS6740

77 Holder CNV6505

78 Holder CNV6506

79 Holder CNV6909

80 Keyboard Unit See Contrast table(2)

81 Connector(CN1901) CKS4524

82 Holder CNC9642

83 Cushion CNM6633

84 Cushion CNM7469

85 Spacer CNM7697

86 Spacer CNM7698

87 Holder CNV6910

88 IC(IC1903) TSOP1840SB3V

89 OEL Unit MXS8017

90 Sub Grille Assy See Contrast table(2)

91 IC(IC301) PAL007A

92 Chassis Unit CXB6100

93 CD Mechanism Module(S9ANA) CXK5501

94 Screw ISS26P055FUC

95 Transistor(Q921,999) 2SD2396

* 96 Knob CAA2697

97 Spacer CNM7807

98 Cushion CNM7808

Mark No. Description Part No. Mark No. Description Part No.

(1) EXTERIOR SECTION PARTS LIST

DEH-P640,P6400,P6450

Part No.

Mark No. Symbol and Description DEH-P640/XN/UC DEH-P6400/XN/UC DEH-P6450/XN/ES

18 Tuner Amp Unit CWM8149 CWM8316 CWM8097

25 Panel CNS6935 CNS6934 CNS6935

60 Detach Grille Assy CXB8427 CXB8494 CXB8244

65 Button(ENT) CAC7253 CAC7303 CAC7253

66 Button(AUDIO) CAC7254 CAC7224 CAC7254

80 Keyboard Unit CWM8098 CWM7990 CWM7990

90 Sub Grille Assy CXB8946 CXB8947 CXB8948

(2) CONTRAST TABLE

DEH-P640/XN/UC, DEH-P6400/XN/UC and DEH-P6450/XN/ES are constructed the same except for the

following:

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