Pioneer ES300 Bedienungsanleitung

ORDER NO.

CRT2393

PUB. NO. CRT2393

AUDIO SYSTEM

HEAD UNIT

Manufactured for TOYOTA

by PIONEER CORPORATION

ES300

Service

Manual

VEHICLE DESTINATION PRODUCED AFTER ID No. TOYOTA PART No. PIONEER MODEL No.

LEXUS ES300 U.S.A.,CANADA August 1999 P1715 86120-33320 KEX-M8196ZT/UC

KEX-M8196ZT-91/UC

LEXUS ES300 MIDDLE EAST August 1999 P2724 86120-33241 KEX-M8396ZT-02/ES

KEX-M8396ZT-92/ES

ORDER NO.

CRT2456

PUB. NO. CRT2456

AUDIO SYSTEM

HEAD UNIT

Manufactured for TOYOTA

by PIONEER CORPORATION

ES300

Service

Manual

VEHICLE DESTINATION PRODUCED AFTER ID No. TOYOTA PART No. PIONEER MODEL No.

LEXUS ES300 MIDDLE EAST January 2000 P2726 86120-33390 KEX-M8396ZT-03/ES

KEX-M8396ZT-93/ES

KEX-M8396ZT-03,M8396ZT-93

NOTE:

-KEX-M8396ZT-93/ES is supplementary genuine part for a TOYOTA vehicle, and a Pioneer product for

recycling stock.

-Supplementary model is identical to the original except for the addition of following items.

Part No.

Description KEX-M8396ZT-93/ES

Polyethylene Bag CEG1026

Carton CHA2025

Contain Box CHL4051

Protector CHP1888,1889

-This service manual should be used together with the following manual(s):

Model Order No. Mech. Module Remarks

CX-529 CRT1507 2L Cassette Mech. Module:Mech.Description, Disassembly

KEX-M8396ZT-02/ES CRT2393

EXPLODED VIEWS AND PARTS LIST

EXTERIOR(Page 4)

-EXTERIOR SECTION PARTS LIST

Part No.

Mark No. Description KEX-M8396ZT-02/ES KEX-M8396ZT-03/ES

48 Grille Unit CXB5281 CXB5860

49 Door CAT2126 CAT2163

58 Panel CNS5175 CNS5954

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 1999 K-ZZS. DEC. 1999 Printed in Japan

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.

"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

P 1 7 1 5

NOTE:

-KEX-M8196ZT-91/UC and KEX-M8396ZT-92/ES are supplementary genuine part for a TOYOTA vehicle,

and a Pioneer product for recycling stock.

-Supplementary model is identical to the original except for the addition of following items.

Part No.

Description KEX-M8196ZT-91/UC KEX-M8396ZT-92/ES

Polyethylene Bag CEG1026 CEG1026

Carton CHA2025 CHA2025

Contain Box CHL3842 CHL3841

Protector CHP1888,1889 CHP1888,1889

CONTENTS

1. SAFETY INFORMATION ............................................3

2. EXPLODED VIEWS AND PARTS LIST.......................4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10

4. PCB CONNECTION DIAGRAM ................................28

5. ELECTRICAL PARTS LIST ........................................45

6. ADJUSTMENT..........................................................56

7. GENERAL INFORMATION .......................................60

7.1 TEST MODE ......................................................60

7.2 ERROR NUMBERS INDICATION......................62

7.3 DIAGNOSIS.......................................................63

7.3.1 DIAGNOSIS MODE .................................63

7.3.2 DISASSEMBLY ........................................67

7.3.3 CONNECTOR FUNCTION DESCRIPTION ..68

7.4 PARTS................................................................69

7.4.1 IC ..............................................................69

7.4.2 DISPLAY...................................................71

7.5 SYSTEM BLOCK DIAGRAM.............................72

8. OPERATIONS AND SPECIFICATIONS.....................73

KEX-M8196ZT/UC

-This service manual should be used together with the following manual(s):

Model Order No. Mech. Module Remarks

CX-529 CRT1507 2L Cassette Mech. Module:Circuit Description, Mech.Description, Disassembly

P 2 7 2 1

KEX-M8396ZT-02/ES

ID No. P1715 ID No. P2724

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so

and refer the repair to a qualified service technician.

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

2. EXPLODED VIEWS AND PARTS LIST

2.1 EXTERIOR

-KEX-M8196ZT/UC

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

Mark No. Description Part No. Mark No. Description Part No.

-EXTERIOR SECTION PARTS LIST

1 Screw BMZ26P050FMC

2 Screw BMZ30P050FMC

3 Case CNB1980

4 Insulator CNM5987

5 Spacer CNM5293

6 Main Unit CWM6072

7 Chassis Unit CXB3159

8Cassette Mechanism ModuleEXK3240

9 Screw IMS30P050FMC

10 MIC(MIC351) CPM1011

11 Screw BMZ30P060FMC

12 Screw(M3x5) CBA1409

13 Connector CDE5764

14 Connector(CN901) CKM1311

15 Plug(CN902) CKM1221

16 Connector(CN751) CKS2826

17 Connector(CN401) CKS3578

18 Connector(CN652,653) CKS3009

19 Plug(CN701,702) CKS3156

20 Antenna Jack(CN651) CKX1024

21 Holder(CN1) CNC2218

22 Holder CNC4981

23 Holder CNC7716

24 Holder CNC6058

25 •••••

26 FM/AM Tuner Unit CWE1523

27 Screw BPZ26P100FMC

28 Button(UP,DOWN) CAC5889

29 Button(EJECT) CAC6181

30 Button(1,2) CAC6177

31 Button(3,4) CAC6178

32 Button(5,6) CAC6179

33 Button(SCAN,P.SCAN) CAC6180

34 Button(AM) CAC6182

35 Button(FM1/2) CAC6019

36 Button(TAPE) CAC6020

37 Button(CD) CAC6021

38 Holder CNV5561

39 Holder CNV5560

40 Holder CNV3647

41 Holder CNV3648

42 LCD Unit CWM6074

43 Keyboard Unit CWM6073

44 Knob Unit CXB3157

45 Spring CBL-108

46 Knob Unit CXB3158

47 Spring CBL-108

48 Grille Unit CXB3160

49 Door CAT1990

50 Spring CBH1371

51 Cushion CNM6317

52 Earth Plate CNC8383

53 Rubber CNV5558

54 Rubber CNV5556

55 Rubber CNV5557

56 Holder CNC6774

57 Cushion CNM6411

58 Panel CNS5175

59 Screw BPZ20P060FMC

60 LCD CAW1528

61 Connector(CN1905) CKS2757

62 Holder CNV5559

63 Connector(CN1901,1902) CKS2666

64 Connector(CN1904) CKS2757

65 IC(IC921) PA2024A

66 Transistor(Q958,959) 2SB942

67 Volume(VR901-905) CCS1119

68 Volume(VR1901) CCS1226

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to ∇mark on the product are used for disassembly.

-KEX-M8196ZT/UC

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

-KEX-M8396ZT-02/ES

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

Mark No. Description Part No. Mark No. Description Part No.

1 Screw BMZ26P050FMC

2 Screw BMZ30P050FMC

3 Case CNB1980

4 Insulator CNM5987

5 Spacer CNM5293

6 Main Unit CWM7069

7 Chassis Unit CXB3159

8Cassette Mechanism ModuleEXK3240

9 Screw IMS30P050FMC

10 MIC(MIC351) CPM1011

11 Screw BMZ30P060FMC

12 Screw(M3x5) CBA1409

13 Connector CDE5764

14 Connector(CN901) CKM1311

15 Plug(CN902) CKM1221

16 Connector(CN751) CKS2826

17 Connector(CN401) CKS3578

18 Connector(CN652,653) CKS3009

19 Plug(CN701,702) CKS3156

20 Antenna Jack(CN651) CKX1024

21 Holder(CN1) CNC2218

22 Holder CNC4981

23 Holder CNC7716

24 Holder CNC6058

25 Shield Unit CXB3865

26 Tuner Unit CWE1457

27 Screw BPZ26P100FMC

28 Button(UP,DOWN) CAC5889

29 Button(EJECT) CAC6181

30 Button(1,2) CAC6177

31 Button(3,4) CAC6178

32 Button(5,6) CAC6179

33 Button(SCAN,P.SCAN) CAC6180

34 Button(AM/SW) CAC6183

35 Button(FM) CAC6022

36 Button(TAPE) CAC6020

37 Button(CD) CAC6021

38 Holder CNV5561

39 Holder CNV5560

40 Holder CNV3647

41 Holder CNV3648

42 LCD Unit CWM7071

43 Keyboard Unit CWM7070

44 Knob Unit CXB3157

45 Spring CBL-108

46 Knob Unit CXB3158

47 Spring CBL-108

48 Grille Unit CXB5281

49 Door CAT2126

50 Spring CBH1371

51 •••••

52 •••••

53 Rubber CNV5558

54 Rubber CNV5556

55 Rubber CNV5557

56 Holder CNC6122

57 Cushion CNM6411

58 Panel CNS5175

59 Screw BPZ20P060FMC

60 LCD CAW1528

61 Connector(CN1905) CKS2757

62 Holder CNV5559

63 Connector(CN1901,1902) CKS2666

64 Connector(CN1904) CKS2757

65 IC(IC921) PA2024A

66 Transistor(Q958,959) 2SB942

67 Volume(VR901-905) CCS1119

68 Volume(VR1901) CCS1226

-EXTERIOR SECTION PARTS LIST

-KEX-M8396ZT-02/ES

KEX-M8196ZT,M8196ZT-91,M8396ZT-02,M8396ZT-92

2.2 CASSETTE MECHANISM MODULE

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