Pittsburgh 58755 Montageanleitung

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

Item 58755

Weight Capacity 2 Tons (4,000 Lb.)

Maximum Height 90.5"

Minimum Height 17.75"

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual (or month and year of purchase if product has no number). Keep this manual and the

receipt in a safe and dry place for future reference. 22k

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

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Table of Contents

Safety ......................................................... 2

Specifications ............................................. 3

Setup .......................................................... 4

Operation.................................................... 7

Maintenance............................................... 8

Parts List and Diagram.............................. 10

Warranty .................................................... 12

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow

this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Safety Warnings

1. Study, understand, and follow all instructions

before operating this device.

2. Do not exceed rated capacity.

3. Use only on a hard, level surface

capable of supporting the load.

4. Before moving, lower the load to

the lowest possible height.

5. Failure to heed these markings may result in

personal injury and/or property damage.

6. Use only slings or chains with a rated capacity

greater than the weight of the load being lifted.

7. Do not allow load to swing or drop

violently while lowering or moving.

8. No alterations shall be made to this product.

9. Do not move Shop Crane when under load.

10. Attach application to Shop Crane using fitted

sling that is rated for weight being lifted.

11. Do not adjust safety valve.

12. Secure Boom in proper setting before use.

13. Follow capacities marked on Boom;

capacity decreases as boom lengthens.

14. Wear ANSI-approved safety goggles and

heavy-duty work gloves during use.

15. Verify replacement Jack has same rating,

mounting points and maximum length.

16. Do not use for aircraft purposes.

17. Inspect before every use; do not use

if parts loose or damaged.

18. Keep your work area clean and well lit.

Cluttered work areas invite accidents.

19. Keep bystanders, children, and visitors

away while operating Shop Crane.

Distractions can cause loss of control.

20. Stay alert. Watch what you are doing, and use

common sense when operating a Shop Crane.

Do not use a Shop Crane while tired or under

influence of drugs, alcohol, or medication. A

moment of inattention while operating Shop Crane

may result in serious personal injury.

SAFETY OPERATION MAINTENANCESETUP

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21. Follow instructions in “Maintenance and Servicing”

section of this manual. Use of unauthorized parts or

failure to follow maintenance instructions may create

a risk of injury and may void any applicable warranty.

22. Maintain labels and nameplates on Shop

Crane. These carry important information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

23. Before use, read manufacturer’s instruction

manual for object you will lift.

24. Industrial applications must follow

OSHA requirements.

25. The warnings, precautions, and instructions

discussed in this manual cannot cover all possible

conditions and situations that may occur. The

operator must understand that common sense and

caution are factors, which cannot be built into this

product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Specifications

Shop Crane Weight 197.1 Lb.

Boom Height 17.75″ - 75.2″

at position 4.

Boom Length 41″ - 62.4″

Jack Hydraulic

Oil Type 15#

Boom Positions

Max Lifting Capacity

1/2 Ton - 1,000 Lb. Position 1

1 Ton - 2,000 Lb. Position 2

1-1/2 Ton - 3,000 Lb. Position 3

2 Ton - 4,000 Lb. Position 4

Assembly

Part

14x100

Part

#11

16x80

Part

#20

16x90

Part

#15

16x100

Part

#16

16x110

Part

#25

8x20

Part

#29

8x12

Part

12x80

SAFETYOPERATIONMAINTENANCE SETUP

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TO PREVENT SERIOUS INJURY AND DEATH: The correct bolts must be used

during assembly. Carefully compare bolts to Bolt Identification illustration above and the measurements

shown in the parts list and assembly diagrams near the end of this manual to make sure that the correct

bolts are used in the correct place.

WARNING! TO PREVENT SERIOUS INJURY: For safety and ease of

assembly, use two people to assemble the Shop Crane.

CAUTION! DO NOT TIGHTEN ANY BOLTS UNTIL YOU ARE FULLY FINISHED WITH ASSEMBLY.

OTHERWISE PARTS WILL NOT LINE UP PROPERLY.

1. Place Base (21) on a secure, level surface.

2. Place two 3-1/2″ Swivel Caster

with Brake (33) on Base.

3. Install eight Bolts M8x20 (25) into Casters and Base.

4. Install eight Lock Washers (23) onto Bolts.

5. Install eight Nuts M8 (22) onto Bolts.

6. Tighten Nuts M8.

Base (21)

Nut

M8 (22)

Lock

Washer

(23)

Bolt M8x20 (25) 3-1/2″ Swivel Caster

with Brake (33)

7. Place two 3″ Swivel Casters (28) on Base.

8. Install eight Lock Washers (23)

onto eight Bolts M8x12 (29).

9. Install eight Bolts and Lock Washers

into Casters and Base.

10. Tighten eight Bolts.

Bolt M8x12 (29)

Lock Washer (23) 3″ Swivel

Caster (28)

Base (21)

11. Install two Movable Brackets (34) onto

Legs with loops facing outward.

12. Place two Leg (30) into Base.

13. Install four Lock Pin (26) into Base and Legs.

14. Place four R-Pin (27) onto Lock Pins.

Base (21)

Lock Pin (26)

Movable

Bracket (34)

Leg (30)

R-Pin (27)

15. Install Main Post (14) onto Base.

16. Install two Hex Bolts M14x100 (8)

through Main Post and Base.

17. Place two Flat Washers (9) onto Bolts.

SAFETY OPERATION MAINTENANCESETUP

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Note: Do not tighten two Nuts M14 (10)

until Shop Crane is fully assembled.

18. Place two Nuts M14 (10) onto Bolts then

thread two Nuts onto Bolts by hand until

snug and then loosen a few turns.

Hex Bolt M14x100 (8)

Flat Washer (9)

Nut M14 (10)

Main Post (14)

(Do Not

Tighten)

Base (21)

19. Place Handrail (31) onto Main Post then place

Support Straps (17) onto Handrail, refer to Figure A:

Handrail and Support Strap Configuration.

20. Install Hex Bolt M16x110 (16) through

Support Strap, Handrail flange, Main Post,

Handrail flange and Support Strap.

21. Place Flat Washer (12) onto Bolt.

22. Place Nut M16 (13) onto Bolt then thread Nut onto

Bolt by hand until snug and then loosen a few turns.

23. Place two Support Straps (17) onto inner Base (21).

Ensure Support Straps angle towards Main Post.

24. Install two Hex Bolts M16x100 (15)

through Base and Support Straps.

25. Place two Flat Washers (12) onto Bolts.

Note: Do not tighten two Nuts M16 (13)

until Shop Crane is fully assembled.

26. Place two Nuts M16 (13) onto Bolts then

thread two Nuts onto Bolts by hand until

snug and then loosen a few turns.

Support Strap (17)

Flat

Washer (12)

Flat Washer (12)

Nut

M16 (13)

Nut M16 (13)

Hex Bolt

M16x100 (15)

Hex Bolt

M16x110 (16)

Handrail (31)

Main

Post (14)

Leg (30)

Base

(21)

Figure A: Handrail and Support Strap Configuration.

27. Tighten two Nuts M14 (10) on Main Post and Base.

28. Tighten two Nuts M16 (13) on

Base and Support Straps.

29. Tighten Nut M16 (13) on Support Straps,

Handrail and Main Post.

30. Place Boom (7) into Main Post.

31. Install Hex Bolt M16x110 (16)

through Main Post and Boom.

32. Place Flat Washer (12) onto Bolt.

33. Place Nut M16 (13) onto Bolt.

34. Tighten Nut.

Hex Bolt M16x110 (16)

Boom (7)

Flat Washer (12)

Nut M16 (13)

Main Post (14)

35. Place lower Jack (19) onto Main Post (14)

flange with Handle insert facing outward.

36. Install Hex Bolt M16x90 (20) through

Main Post flange and Jack.

37. Place Jack cylinder into Boom (7) flange.

38. Install Hex Bolt M16x80 (11) through

Boom flange and Jack cylinder.

39. Place Flat Washer (12) onto Hex Bolt M16x80 (11).

SAFETYOPERATIONMAINTENANCE SETUP

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40. Place Nut M16 (13) on Bolt.

41. Tighten Nut.

42. Place Flat Washer (12) onto Hex Bolt M16x90 (20).

43. Place Nut M16 (13) onto Bolt.

44. Tighten Nut.

Jack (19)

Hex Bolt

M16x90 (20)

Hex Bolt

M16x80 (11)

Flat Washer (12)

Nut M16 (13)

Main Post (14)

Boom (7)

45. Place Boom Extension (6) into Boom (7).

46. Install Long Pin (32) through Boom and Boom

Extension, and attach R-Pin (27) to end of Long Pin.

Long Pin (32)

R-Pin (27)

Boom

Extension (6)

Boom (7)

SAFETY OPERATION MAINTENANCESETUP

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Operating Instructions

Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual

including all text under subheadings therein before set up or use of this product.

Note: Once Assembly is complete, tighten ALL Bolts before initial operation.

Lifting and Lowering

1. Locate hole on Boom (7) with a weight limit higher

than weight to be lifted.

For example: Locate 1 TON hole on Boom

for a load that is under one Ton.

2 Ton 1-1/2 Ton 1 Ton 1/2 Ton

2. Adjust Boom Extension (6) so hole furthest

from Hook and Chain (1) aligns with chosen

hole on Boom. Secure into place by inserting

Long Pin (32) through all aligned holes,

then place R-Pin (27) onto Long Pin.

Long Pin (32)

R-Pin (27)

WARNING! Do not stand under an object that is

being lifted by Shop Crane. Be aware of possibility

of a load slipping off Hook and Chain. An item that

falls from Shop Crane can cause serious injury.

3. Move Shop Crane so that Hook and Chain

is directly above item to be lifted.

4. Securely attach Hook and Chain to item.

WARNING! TO PREVENT SERIOUS INJURY:

Fully tighten release valve or else Jack may

lower or may not be able to reach full height.

5. To raise Boom, turn Jack’s release valve fully

clockwise (right). Insert Handle (18) into Jack

and pump (up and down) repeatedly until

item has been lifted to desired height.

WARNING! TO PREVENT SERIOUS INJURY:

DO NOT MOVE SHOP CRANE WHEN UNDER

LOAD. Casters are not designed to be rolled

when Shop Crane is lifting heavy objects.

6. To lower Shop Crane, SLOWLY turn Jack’s

release valve counterclockwise (left).

Folding the Frame

WARNING! Do not fold Shop Crane while loaded.

1. Lower Shop Crane all the way.

2. Remove both forward R-Pins from

Base and Legs and remove Lock Pins.

Leave rear Lock Pins installed.

3. Raise Leg completely.

4. To lock Legs in upright position, insert a front

Lock Pin into hole closest and just above rear

Lock Pin on Base for each Leg, then install R-Pins.

Bleeding Instructions

IMPORTANT! Before first use, check for

hydraulic oil leaks and thoroughly test equipment.

If it does not work properly, bleed excess air

from its hydraulic system as follows:

1. Fully turn Release Valve (counter

clockwise) and lower Jack completely.

2. Insert Handle into Jack.

3. Apply downward pressure to Boom and

pump Handle quickly several times.

4. Turn Release Valve (clockwise).

5. Test Shop Crane several times for proper operation

before attempting to lift a load. If, after bleeding,

equipment still does not appear to be working

properly, do not use equipment until it has been

repaired by a qualified service technician.

SAFETYOPERATIONMAINTENANCE SETUP

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Maintenance and Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Do not use damaged equipment. If abnormal noise

or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. Before each use, inspect the general condition of

Shop Crane. Check for broken, cracked, or bent

parts, loose or missing parts, and any condition that

may affect proper operation of product. If a problem

occurs, have problem corrected before further use.

Do not use damaged equipment.

2. Before each use, thoroughly test Shop Crane

for proper operation prior to its actual use. If

Shop Crane appears not to be working properly,

follow Bleeding instructions on page 7.

3. Change hydraulic oil at least

once every three years:

a. With Jack fully lowered, remove Oil

Filler Plug on the side of Housing.

b. Tip Jack to allow the old hydraulic oil to drain out

of the Housing completely, and dispose of old

hydraulic oil in accordance with local regulations.

c. With Jack upright, completely fill Housing

with 15# hydraulic oil (not included) until

oil just begins to run out of Oil Fill Hole.

d. Open Release Valve, then pump Handle

to bleed air from the system.

e. Reinstall Oil Filler Plug.

4. Wipe dry with a clean cloth. Then, store

Shop Crane in a safe, dry location out of reach

of children and other non-authorized people.

SAFETY OPERATION MAINTENANCESETUP

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Troubleshooting

TO PREVENT SERIOUS INJURY: Use caution when troubleshooting malfunctioning

jack. Stay clear of supported load. Completely resolve all problems before use. If

solutions presented in Troubleshooting guide do not solve the problem, have a qualified technician inspect and

repair jack before use. After jack is repaired: Test it carefully without a load by raising and lowering it fully,

checking for proper operation, BEFORE RETURNING JACK TO OPERATION.

DO NOT USE A DAMAGED OR

MALFUNCTIONING JACK!

POSSIBLE SYMPTOMS

PROBABLE SOLUTION

(Make certain that the Jack

is not supporting a load

while attempting a solution.)

Jack will

not lift at

its weight

capacity

Chain

and/or

Hook

lowers

under

load

Pump

stroke

feels

spongy

Chain

and/or

Hook

will not

lift all

the way

Handle

moves

up when

Jack is

under

load

Oil

leaking

from

Filler

Plug

X X

Check that Release Valve is

closed fully.

Bleed air from the system.

X X X

Valves may be blocked and may

not close fully. To flush the valves:

1. Lower the Hook and

Chain and securely close

the Release Valve.

2. Manually lift the Hook and

Chain several inches.

3. Open the release valve and

force the Hook and Chain

down as quickly as possible.

XX X

Jack may be low on oil. Check

the oil level and refill if needed.

Jack may require bleeding -

see instructions on page 9.

Unit may have too much

hydraulic oil inside, check fluid

level and adjust if needed.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SAFETYOPERATIONMAINTENANCE SETUP

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Parts List and Diagram

Parts List

Part Description Qty

1 Hook and Chain 1

2 Hex Bolt M12x80 1

3 Lock Washer 1

4 Flat Washer 1

5 Nut M12 1

6 Boom Extension 1

7 Boom 1

8 Hex Bolt M14x100 2

9 Flat Washer 2

10 Nut M14 2

11 Hex Bolt M16x80 1

12 Flat Washer 6

13 Nut M16 6

14 Main Post 1

15 Hex Bolt M16x100 2

16 Hex Bolt M16x110 2

17 Support Strap 2

Part Description Qty

18 Handle 1

19 Jack 1

20 Hex Bolt M16x90 1

21 Base 1

22 Nut M8 16

23 Lock Washer 24

24 3½” Swivel Caster 2

25 Hex Bolt M8x20 16

26 Lock Pin 4

27 R-Pin 5

28 3″ Swivel Caster 2

29 Hex Bolt M8x12 8

30 Leg 2

31 Handrail 1

32 Long Pin 1

33 3½” Swivel Caster with Brake 2

34 Movable Bracket 2

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts. Specify UPC 193175446237 when ordering parts.

SAFETY OPERATION MAINTENANCESETUP

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