Playcore NAVIGATOR Series Bedienungsanleitung

Issued/Revised:

SHEET 1 OF 5

07/05/12

BT402 NORTH STAR

Play Systems

1-866-814-8697 bigtoys.com

Parts List

PART NUMBERQTYDESCRIPTION

BT4641

INCLINED WALL

BT4761

NAVICLIMB INVERTED

BT4681TWISTED TRIDENT

4024871

UPRIGHT 1

4024891

UPRIGHT 2

3116341

311349*

5" POST TOP COVER

812049*43/8" x 1/2" P.B.H.C.S. w/PATCH

INSTALLATION INSTRUCTIONS:

1. Dig footing holes as shown in Ground Plan. See specific installation sheets for Elevation Views.

2. Refer to specific installation sheets for component attachments, hardware, details, and concrete requirements.

3. Attach 5" Post Top Cover to Uprights using 3/8" x 1/2" P.B.H.C.S. w/Patch. See Detail 612.

4. Plumb and level the entire assembly and tighten all fasteners.

5. After entire discrete unit is assembled pour concrete footings within 4" to the top and taper away from post for water drainage. Allow

to cure at least 48 hours before use. NOTE: Temporary bracing may be required until concrete cures.

6. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware like bolt,

nuts, etc. Install resilient surfacing material within the use zone of play structure in accordance with ASTM specifications F1292

appropriate for the fall height of each structure. Refer to the safety guidelines.

MAINTENANCE PROCEDURE:

Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately

put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and

touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate

depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,

maintenance, and repair records for each public-use playground equipment.

Items listed below Hardware Complete line are included with Hardware Complete Number

Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store

Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any

Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end

protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.

Promptly cut-off flush, file smooth, and treat to prevent corrosion.

Unless Otherwise Specified, All Units of Measure are Each

Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.

Note: Loctite (supplied by others) should be used on any non-patch hardware.

HARDWARE COMPLETE

Issued/Revised:

SHEET 2 OF 5

07/05/12

BT402 NORTH STAR

Play Systems

1-866-814-8697 bigtoys.com

FINISHED ASSEMBLY

NAVICLIMB INVERTED

(BT476)

TWISTED TRIDENT

(BT468)

INCLINED WALL

(BT464)

UPRIGHT 1

(402487)

UPRIGHT 2

(402489)

= INSTALLATION DETAIL

612

5" POST TOP COVER

(311349)

Issued/Revised:

SHEET 3 OF 5

07/05/12

BT402 NORTH STAR

Play Systems

1-866-814-8697 bigtoys.com

PLAN VIEW

TWISTED TRIDENT

(BT468)

INCLINED WALL

(BT464)

UPRIGHT 1

(402487)

UPRIGHT 2

(402489)

NAVICLIMB INVERTED

(BT476)

Issued/Revised:

SHEET 4 OF 5

07/05/12

BT402 NORTH STAR

Play Systems

1-866-814-8697 bigtoys.com

Horizontal Dim.

VerticalDim.

FOOTING TABLE

Hole No. Hor. Dim Ver. Dim. Diagonal

1000

218 3/16" 5" 18 7/8"

333 7/8" 28 11/16" 44 3/8"

84 11/16" 84 11/16"

599 1/16" 108 11/16" 147 1/16"

655 5/16" 122 1/8" 134 1/16"

775 3/16" 97 15/16" 123 1/2"

80132 11/16" 132 11/16"

975 3/16" 119 7/16" 141 1/8"

10 33 7/8" 188 11/16" 191 11/16"

GROUND PLAN

193 3/8 in

[491.17 cm]

n18 in

[45.72 cm]

TYP.

Issued/Revised:

SHEET 5 OF 5

07/05/12

BT402 NORTH STAR

INCH0

10961114815

712 13

365

1-866-814-8697 bigtoys.com

612

UPRIGHT

5" POST TOP COVER

(311349)

3/8" x 1/2" P.B.H.C.S.

w/PATCH (812049)

Parts List

PART NUMBER

QTYDESCRIPTION

3090824

14 15/16" CABLE

3082542CABLE

3115391

ANGLE WALL HDPE

3115431

ANGLE WALL

4015491PLAYSHELL

4024152

PLAYSHELL PIPE

3115711

311350*

SHROUD

311570*

HANDHOLD PACKAGE

402250*

PLAYSHELL STOP CASTING ASS'Y

812083*

1/4" x 1 1/4" P.B.H.C.S.

817408*41/4" FLAT WASHER (5/8" O.D.)

812052*

3/8" x 3/4" P.B.H.C.S. w/PATCH

812051*

3/8" x 1 1/4" P.B.H.C.S. w/PATCH

812053*143/8" x 1 1/2" P.B.H.C.S. w/PATCH

812057*

3/8" x 2 1/2" P.B.H.C.S. w/PATCH

801051*23/8" x 5 3/4" HEX HEAD BOLT

817410*

3/8" FLAT WASHER

817424*

3/8" FLAT WASHER (1 1/4" O.D.)

804353*23/8" LOCK NUT

804804*

3/8" BARREL NUT

817451*163/4" ID BRONZE BEARING

HARDWARE COMPLETE

Issued/Revised:

SHEET 1 OF 7

03/04/13

BT464 INCLINED CLIMBER

Play Systems

1-866-814-8697 bigtoys.com

Items listed below Hardware Complete line are included with Hardware Complete Number

Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store

Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any

Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end

protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.

Promptly cut-off flush, file smooth, and treat to prevent corrosion.

Unless Otherwise Specified, All Units of Measure are Each

Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.

Note: Loctite (supplied by others) should be used on any non-patch hardware.

Issued/Revised:

SHEET 2 OF 7

03/04/13

BT464 INCLINED CLIMBER

Play Systems

1-866-814-8697 bigtoys.com

INSTALLATION INSTRUCTIONS:

1. Dig footing holes as shown in Elevation and Plan Views. Refer to Top View for correct Upright and orientation.

2. Attach Angle Wall to Uprights using 3/8" x 5 3/4" Hex Head Bolt, 3/8" Flat Washer, and 3/8" Lock Nut. See Detail 601.

3. Attach Shroud to Uprights using 1/4" x 1 1/4" P.B.H.C.S and 1/4" Flat Washer (5/8" O.D.). See Detail 603.

4. Attach Angle Wall HDPE to Angle Wall using 3/8" x 3/4" P.B.H.C.S w/Patch, 3/8" Flat Washer, and 3/8” Barrel Nut. See

Detail 602.

5. Attach Handholds to Angle Wall HDPE using 3/8" x 1 1/2" P.B.H.C.S w/Patch, 3/8" Flat Washer, and 3/8” Barrel Nut. See

Detail 604.

6. Attach Cable to Angle Wall using 3/8" x 2 1/2" P.B.H.C.S w/Patch and 3/8" Flat Washer. See Detail 608.

7. Attach Cable to Tabs located on Uprights. See Detail 611.

8. Locate the Playshell and connect Playshell Pipe using Playshell Stop Casting Ass'y. See Detail 001.

9. Attach 15" Cables to Playshell. See Detail 003.

10. Attach 15" Cables to Tabs located on Uprights. See Detail 355.

11. Plumb and level the entire assembly and tighten all fasteners.

12. After entire unit is assembled pour concrete footings within 4” to the top and taper away from post for water drainage. Allow to

cure at least 48 hours before use. Temporary bracing may be required until concrete cures.

13. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware like

bolts, nuts etc. Install resilient surfacing material within the use zone of play structure in accordance with ASTM specifications

F1292 appropriate for the fall height of each structure. Refer to the safety guidelines.

MAINTENANCE PROCEDURE:

Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately

put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and

touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate

depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,

maintenance, and repair records for each public-use playground equipment.

Issued/Revised:

SHEET 3 OF 7

03/04/13

BT464 INCLINED CLIMBER

Play Systems

1-866-814-8697 bigtoys.com

FINISHED ASSEMBLY

SHROUD (311350) 601

603

UNDERNEATH

602

604

ANGLE WALL HDPE

(311539)

HANDHOLD

ANGLE WALL

WELD ASS'Y

(311543)

CABLE

(308254)

CABLE

(308254)

611

355

PLAYSHELL (401549)

COMPONENTS SHOWN IN

HIDDEN LINES ARE SOLD SEPARATELY

= INSTALLATION DETAIL

003

608

PLAYSHELL STOP

CASTING ASS'Y

(402250)

Issued/Revised:

SHEET 4 OF 7

03/04/13

BT464 INCLINED CLIMBER

Play Systems

1-866-814-8697 bigtoys.com

56 in

[142.24 cm]

69 1/4 in

[175.92 cm]

90 3/4 in

[230.48 cm]

104 in

[264.16 cm]

33 7/8 in

[86.03 cm]

41 5/16 in

[104.96 cm]

PLAN VIEW

ELEVATION VIEW

RESILIENT

SURFACE

72 15/16 in

[185.29 cm]

45 1/4 in

[114.94 cm]

30 in

[76.20 cm]

10 in

[25.40 cm] BRICK OR EQUIVALENT

CONCRETE REQUIRED

0.436 CUBIC YARDS

[0.332 CUBIC METERS]

n18 in

[45.72 cm]

TYP.

48 in

[121.92 cm]

160 in

[406.40 cm]

Issued/Revised:

SHEET 5 OF 7

03/04/13

BT464 INCLINED CLIMBER

INCH0

10961114815

712 13

365

1-866-814-8697 bigtoys.com

003

3/4" ID BRONZE

BEARING (817451)

TAB

CABLE

3/4" ID BRONZE

BEARING (817451)

*LOCTITE (SUPPLIED BY

OTHERS) SHOULD BE USED

ON ANY NON-PATCH

HARDWARE.

001

PLAYSHELL

PLAYSHELL PIPE ASS'Y

(402415)

355

*LOCTITE (SUPPLIED BY

OTHERS) SHOULD BE

USED ON ANY NON-PATCH

HARDWARE.

3/4" I.D. BRONZE

WASHER (817451)

TAB

CABLE

601

CLIMBER

UPRIGHT

3/8" FLAT WASHER

(817410)

3/8" x 5 3/4" HEX

HEAD BOLT (801051)

3/8" LOCK NUT

(804353)

3/8" FLAT WASHER

(817410)

1/2" x 1/2"

SET SCREW

PLAYSHELL STOP CASTING

(402250)

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