Playcore BigToys MEC-015 Bedienungsanleitung

Parts List

PART NUMBER

QTYDESCRIPTION

M7661

MIRROR ENCLOSURE FS-M

M7651

ENCLOSURE M 29-1/2" WINDOW

4019702ENCLOSURE SHROUD

A510074

5'-0" ALUMINUM COLUMN

4013321PLAYHOUSE ROOF RIDGECAP - 9 BOARD

4020924

FASCIA PLAYHOUSE - M

40173638RAFTER, PLAYHOUSE - M

4015212

RAFTER, PLAYHOUSE EDGE - M

4017042BEAM, LOWER 58" - M

4017062BEAM, UPPER 58" - M

M6004COLUMN END FITTING

4013524

ROOF PURLIN BRACKET

4050151HARDWARE COMPLETE

401462*

PLAYHOUSE "L" BRACKET

401464*

PLAYHOUSE 90D - GUSSET - HDG BRACKET

401463*

PLAYHOUSE 90D BRACKET

G030*1610MM DO-NUT BASE

G032*

10MM DO-NUT CAP

817408*161/4" FLAT WASHER (5/8" O.D.)

812012*

1/4" x 1" P.B.H.C.S. w/Patch

804353*

3/8" LOCK NUT

817200*

3/8" INTERNAL TOOTH LOCKWASHER

804355*

1/2" LOCKNUT

G034*

12MM DO-NUT BASE

G036*

12MM DO-NUT CAP

817201*41/2" INTERNAL TOOTH LOCK WASHER

801008*

3/8" x 2 1/4" HEX HEAD BOLT

800429*41/2 x 2 1/4" CARRIAGE BOLT

800258*

3/8 x 2 1/4" CARRIAGE BOLT

805303*81/4" x 15/32" DRIVE RIVET

815511*

#10 x 3" WOOD SCREW

815513*12#12 x 1 1/4" PAN HEAD SQ. WOOD SCREW

Issued/Revised:

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CONT'D ON NEXT PAGE

Parts List

PART NUMBER

QTYDESCRIPTION

M000*

1/2" THREADED INSERT

817465*

1/2" FLATWASHER (7/8" O.D.)

800807*

1/2" x 5" HEX HEAD BOLT

815517*12

#8 x 3/4" WOOD SCREW

E401I*

LABEL, 6-23 MONTHS

Issued/Revised:

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INSTALLATION INSTRUCTIONS:

1. Dig Footing Hole as shown in Elevation View.

2. Insert Columns into holes using brick or equivalent as support as shown in Elevation View.

Locate holes in Columns that will receive Mirror and Window Enclosures. Drive Eagle Fasteners into these holes. Fill

open column holes above the surfacing line with hole plugs. Refer to Typical Threaded Insert Installation in the

supplemental Installation Instruction Prologue for installation procedures.

3. Attach Enclosures to Columns using Do-Nut Base, 1/2" Washer, 1/2" x 5" Bolt, and Do-Nut Cap. Refer to Detail

225.

4. Attach Shrouds to top of Enclosures using #8 x 3/4" Wood Screws. See Detail 226.

5. Attach Roof Purlin Brackets to Column End Fitting Bracket Mount using 1/4" x 1" B.H.C.S and 1/4" Flatwasher. See

Detail 227. Insert the Column End Fitting Bracket Mount Assembly into Column. Do not Rivet into place until Roof

is assembled.

6. Attach Lower Beams and Playouse "L" Brackets using 1/2" x 2 1/4" Carriage Bolt, Do-Nut Base, and 1/2" Hex Nut.

See Detail 228. Do not install Do-Nut Caps until assembly is complete.

7. Attach Facias to Lower Beam Assembly using 3/8" x 2 1/4" Carriage Bolt, Do-Nut Base, 3/8" Flat Washer, 3/8" Hex

Nut, and Do-Nut Cap. See Detail 229. Do not completely tighten Hex Nut or Install Do-Nut Caps until assembly

is complete.

8.Attach Upper Beams to outer Playhouse 90D Brackets using 3/8" x 2 1/4" Carriage Bolt and 3/8" Hex Nut. Attach

90D Brackets to Fascia on completed side using 3/8" X 2 1/4" Carriage Bolt, Do-Nut Base, 3/8" Flatwasher, 3/8" Hex

Nut, and Do-Nut Cap See Detail 230.

9. Repeat Steps 6, 7, and 8 to assemble the other half of roof framework. Do not attach Playhouse 90D Bracket

until the next step.

10. Install remaining Playhouse 90D Brackets using Do-Nut Base, 3/8" Flat washer, 3/8" x 2 1/4" Carriage Bolt, and

Do-Nut Cap and bolt previously attached 90D Brackets to Upper Beam using 3/8" X 2 1/4" Carriage Bolt, 3/8" Hex Nut

to complete roof framework assembly. Refer to Detail 231.

Items listed below Hardware Complete line are included with Hardware Complete Number

Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store

Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any

Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end

protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.

Promptly cut-off flush, file smooth, and treat to prevent corrosion.

Unless Otherwise Specified, All Units of Measure are Each

Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.

Note: Loctite (supplied by others) should be used on any non-patch hardware.

CONT'D FROM PREVIOUS PAGE

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11. Attach Rafters to both sides of roof framework. Starting on the left, orient the first Rafter with the tongue facing inward and

attach by inserting (2) #10 x 3" Wood Screws through the rafter and into pilot holes in Upper and Lower Beams. Refer to Detail 232.

12. Continue attaching Rafters by inserting (2) #10 x 3" Wood Screws through the rafter and into pilot holes in Upper and Lower

Beams with each Rafter overlapping the tongueof the previously attached rafter. Note: The last space will be too narrow for a

Rafter so you must use an Edge Rafter. (See next step.)

13.Attach Edge Rafter in the last position on each side of Roof by inserting (2) #10 x 3" Wood Screws through rafter and into pilot

holes in Upper and Lower Beams.

14. Install Ridge Cap using #12 x 1 1/4" Wood Screw. See Detail 233

15. Tighten all hardware and install Do-Nut Caps. (See Typical Do-Nut Installation)

MAINTENANCE PROCEDURE:

Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately

put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and

touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate

depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,

maintenance, and repair records for each public-use playground equipment.

ASSEMBLY DRAWING

225

226

227 228

229

230 231

232

233

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20 in

[50.80 cm]

9 in

[22.86 cm]

29 in

[73.66 cm]

RESILIENT

SURFACING

46 1/2 in

[118.11 cm]

46 1/2 in

[118.11 cm]

PLAN VIEW

16 in

[40.64 cm]

(4 PLCS)

62 13/16 in

[159.49 cm]

CONCRETE REQUIRED

.37 CUBIC YARDS

.28 [CUBIC METERS]

Issued/Revised:

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12MM DO-NUT CAP

(G036)

1/2" x 5" HEX HEAD

BOLT (800807)

1/2" FLATWASHER

(7/8" O.D.) (817465)

12MM DO-NUT BASE

(G034)

1/2" THREADED

INSERT (M000)

COLUMN

ENCLOSURE ASS'Y

SHROUD

#8 x 3/4" WOOD

SCREW (815517)

225

226

COLUMN END

FITTING

1/4" x 15/32" DRIVE

RIVET (805303)

COLUMN

ROOF PURLIN

BRACKET

1/4" FLAT WASHER

(5/8" O.D.) (817408)

1/4" x 1" P.B.H.C.S.

w/Patch (812012)

227

1/2 x 2 1/4"

CARRIAGE BOLT

(800429)

10MM DO-NUT CAP

(G032)

3/8" LOCK NUT

(804353)

LOWER BEAM

PLAYHOUSE "L"

BRACKET

3/8 x 2 1/4"

CARRIAGE BOLT

(800258)

1/2" INTERNAL

TOOTH LOCK

WASHER (817201)

12MM DO-NUT BASE

(G034)

1/2" LOCKNUT

(804355)

12MM DO-NUT CAP

(G036)

228

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10MM DO-NUT CAP

(G032)

3/8" LOCK NUT

(804353)

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

10MM DO-NUT BASE

(G030)

3/8 x 2 1/4"

CARRIAGE BOLT

(800258)

LOWER BEAM

FASCIA

229

UPPER BEAM PLAYHOUSE

GUSSET

10MM DO-NUT CAP

(G032)

3/8" LOCK NUT

(804353)

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

10MM DO-NUT BASE

(G030)

3/8 x 2 1/4"

CARRIAGE BOLT

(800258)

3/8 x 2 1/4"

CARRIAGE BOLT

(800258)

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

3/8" LOCK NUT

(804353)

90D PLAYHOUSE

BRACKET

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

10MM DO-NUT BASE

(G030)

3/8" x 2 1/4" HEX

HEAD BOLT (801008)

10MM DO-NUT CAP

(G032)

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

3/8" LOCK NUT

(804353)

3/8 x 2 1/4"

CARRIAGE BOLT

(800258)

3/8" INTERNAL

TOOTH

LOCKWASHER

(817200)

3/8" LOCK NUT

(804353)

RAFTER SHOULD

OVERLAP TONGUE OF

PREVIOUS RAFTER.

#10 x 3" WOOD

SCREW (815511)

ASSEMBLED ROOF

FRAME

RAFTER

230

231

232

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ROOF

ASSEMBLY

RIDGE CAP

#12 x 1 1/4" PAN

HEAD SQ. WOOD

SCREW (815513)

233

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