Polaris 2011 PREDATOR 50 Bedienungsanleitung

GENERAL INFORMATION

1.1

CHAPTER 1

GENERAL INFORMATION 1

9923074 - 2011 Youth 4-Stroke Service Manual

MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

ENGINE DESIGNATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

ENGINE SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

VEHICLE IDENTIFICATION NUMBER LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

MODEL: 2011 PREDATOR 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

MODEL: 2011 OUTLAW 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

MODEL: 2011 SPORTSMAN 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

MODEL: 2011 PREDATOR 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4

MODEL: 2011 OUTLAW / SPORTSMAN 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5

MISCELLANEOUS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6

PUBLICATION NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6

PAINT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6

REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6

SPECIAL TOOLS - WHERE USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7

STANDARD TORQUE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8

CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9

SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10

METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10

DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10

GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11

1.2

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

MODEL INFORMATION

Model Identification

The machine model number must be used with any correspondence regarding warranty or service.

Engine Designation Numbers

50cc Model: M10A - Single Cylinder, Air Cooled, SOHC, 4-Stroke, Electric Start

90cc Model: H18S - Single Cylinder, Air Cooled, SOHC, 4-Stroke, Electric Start

VIN Identification

Engine Serial Number Location

Whenever corresponding about an engine, be sure to refer to the engine serial number. This information can be found stamped on

the top LH side of the crankcase as shown below.

Vehicle Identification Number Location

The vehicle identification number (VIN) and engine serial number are important for identification purposes. See the illustrations

below as a location reference.

}

Machine Model Number Identification

}

Year Designation

Basic Chassis

Designation Engine Designation

Emissions &

Model Option

A 11 K A 0 9 AB

}

4 X A K A 0 9 A * 0 P 0 0 0 0 0 0

}

1 2 3 4 5 6 7 8 9 11 11 12 13 14 15 16 17

World

Mfg. ID

Engine

Vehicle Descriptor Vehicle Identifier



Check Digit

Model

Yea r

Body Style

Plant No

Individual Serial Number

* This could be either a number or a letter

Powertrain

Emissions

Predator 50

VIN

Engine Serial Number

VIN

Engine Serial Number

Sportsman 90 / Outlaw 90

1.3

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

GENERAL SPECIFICATIONS

MODEL.....................2011 PREDATOR 50

MODEL NUMBER.............A11KA05AB, AD

ENGINE MODEL..................M10A

MODEL.........................2011 OUTLAW 90

MODEL NUMBER.............A11KA09AB, AD

ENGINE MODEL..................H18S

MODEL..................2011 SPORTSMAN 90

MODEL NUMBER.............A11FA09AA

ENGINE MODEL..................H18S

Category Dimension

Length 48 in. / 122 cm

Width 31.5 in. / 80 cm

Height 28 in. / 71 cm

Wheel Base 33 in. / 84 cm

Ground Clearance 4 in. / 10 cm at Swing Arm

Rider Capacity / Max. Weight 1 rider / 90 lbs. / 41 kg

Dry Weight 185 lbs. / 84 kg

Oil Capacity 30 oz. / 900 ml

Fuel Capacity 1.2 gal / 4.5L

Category Dimension

Length 61.25 in. / 156 cm

Width 36.75 in. / 93 cm

Height 38.5 in. / 98 cm

Wheel Base 41.5 in. / 105 cm

Ground Clearance 4 in. / 10 cm at Swing Arm

Rider Capacity / Max. Weight 1 rider / 170 lbs. / 77 kg

Dry Weight 283 lbs. / 128 kg

Oil Capacity 30 oz. / 900 ml

Fuel Capacity 1.7 gal. / 6.4 L

Category Dimension

Length 61.75 in. / 157 cm

Width 36.75 in. / 93 cm

Height 38.5 in. / 98 cm

Wheel Base 41.5 in. / 105 cm

Ground Clearance 4 in. / 10 cm at Swing Arm

Rider Capacity / Max. Weight 1 rider / 170 lbs. / 77 kg

Dry Weight 305 lbs. / 138 kg

Oil Capacity 30 oz. / 900 ml

Fuel Capacity 2 gal. / 7.7 L

Front Rack Capacity 15 lbs. / 6.8 kg

Rear Rack Capacity 30 lbs. / 13.6 kg

1.4

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

MODEL: 2011 PREDATOR 50

MODEL #: A11KA05AB, AD

ENGINE MODEL: M10A

Engine

Platform Aeon SOHC 4-Stroke

Engine Displacement 49.5cc

Number of Cylinders 1

Bore & Stroke (mm) 39 x 41.4 mm

Compression Ratio 9.2:1

Compression Pressure 115-155 psi

Engine Idle Speed 1500 ± 100 RPM

Cooling System Air Cooled

Overheat Warning n/a

Lubrication Oil Pump Pressurized Wet Sump

Oil Requirements

Polaris SAE 40 (Above 32°F)

Polaris 20W-40 (Below 32°F)

30 oz. (900 ml)

Exhaust System USFS Approved

Carburetion

Carburetor Model Mikuni VM12H

Main Jet 62

Pilot Jet 12.5

Jet Needle 3X6-4

Needle Jet n/a

Throttle Valve Cutaway n/a

Inlet Valve Seat Size 1.2

Pilot / Air Screw 2.5 Turns Out

(Initial setting, varies by ATV)

Float Height Parallel To Float Bowl

Fuel Delivery Gravity Feed System

Fuel Capacity 1.2 gal. (4.5 L)

Fuel Reserve Capacity 0.22 gal. (0.85 L)

Electrical

Alternator Output 56 Watts @ 1700 RPM

Voltage Regulator Single Phase / Full Wave

Daytime Running Lights 15 Watts

Brake Light 21 watts

Tail Light 5 watts

Ignition System CDI Ignition

Ignition Timing 17.5BTDC @ 1700 RPM

Spark plug / Gap NGK CR6HSA

.024 - .028 in./ .6-.7 mm

Battery / Model / Amp Hr Low Maintenance / 12V / 5 AH

Fuses (1) 7 Amp

Starting Electric / Kick Start Backup

Indicator Panel n/a

Drivetrain

Transmission Type Forward Gear Only

Transmission Lubricant

Capacity

11.8 oz. (350 ml) or to bottom

of fill hole threads

Drive Type Chain

Clutch Type Automatic CVT

Drive Belt 0453455

Steering / Suspension

Front Suspension Style Single Control Arm /

Non-Adjust Shocks

Front Travel 3 in. / 7.6 cm

Rear Suspension Style Mono Shock Swingarm /

Cam Adjust Shock

Rear Travel 3 in. / 7.6 cm

Ground Clearance 4 in. / 10 cm

Shock Preload Adjustment Rear - Cam Adjust

Toe Out 1/8 in. - 1/4 in / 3 - 6 mm

Wheels / Brakes

Tire Size / Bolt Pattern - Front 16 x 6.5 - 7 / 4-110

Tire Size / Bolt Pattern - Rear 16 x 8 - 7 / 4-110

Air Pressure - F/R Tires 2 psi (13.8 KPa)

Brakes - Front / Rear Drum

Parking Brake Mechanical Lock

1.5

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

MODEL: 2011 OUTLAW / SPORTSMAN 90

OUTLAW MODEL #: A11KA09AB, AD

SPORTSMAN MODEL #: A11FA09AA

ENGINE MODEL: H18S

Engine

Platform Aeon SOHC 4-Stroke

Engine Displacement 89.9cc

Number of Cylinders 1

Bore & Stroke (mm) 47 x 51.8 mm

Compression Ratio 9.2:1

Compression Pressure 115-155 psi

Engine Idle Speed 1700 ± 100 Rpm

Cooling System Air Cooled

Overheat Warning n/a

Lubrication Oil Pump Pressurized Wet Sump

Oil Requirements

Polaris SAE 40 (Above 32°F)

Polaris 20W-40 (Below 32°F)

30 oz. (900 ml)

Exhaust System USFS Approved

Carburetion

Carburetor model Keihin PTE16

Main Jet 82

Pilot Jet 40

Jet Needle 89Q - 3 clip

Needle Jet 11

Throttle Valve Cutaway 3.0 SA

Pilot / Air Screw 2.25 ± .5 Turns Out

(Initial setting, varies by ATV)

Float Height Parallel To Float Bowl

Fuel Delivery Gravity Feed System

Fuel Capacity 1.7 gal. (6.4 L) - Outlaw 90

2 gal. (7.7 L) - Sportsman 90

Fuel Reserve Capacity 0.23 gal. (0.86 L) - Outlaw 90

0.22 gal. (0.85 L) - Sportsman 90

Electrical

Alternator Output 56 Watts @ 1700 RPM

Voltage Regulator Single Phase / Full Wave

Daytime Running Lights 15 Watts

Brake Light 21 watts

Tail Light 5 watts

Ignition System CDI Ignition

Ignition Timing 17.5BTDC @ 1700 RPM

Spark plug / Gap NGK CR6HSA

.024 - .028 in./ .6-.7 mm

Battery / Model / Amp Hr Low Maintenance / 12V / 5 AH

Fuses (1) 7 Amp

Starting Electric / Kick Start Backup

Indicator Panel Neutral / Reverse

Drivetrain

Transmission Type Integrated F/N/R

Transmission Lubricant

Capacity

11.8 oz. (350 ml) or to bottom

of fill hole threads

Drive Type Chain

Clutch Type Automatic CVT

Drive Belt 0453455

Steering / Suspension

Front Suspension Style Single A-arm /

Cam Adjust Shocks

Front Travel 5 in. / 12.7 cm

Rear Suspension Style Mono Shock Swingarm /

Cam Adjust Shock

Rear Travel 6 in. / 15.2 cm

Ground Clearance 4 in. / 10 cm

Shock Preload Adjustment Front - Cam Adjust

Rear - Cam Adjust

Toe Out 1/8 in. - 1/4 in / 3 - 6 mm

Wheels / Brakes

Tire Size / Bolt Pattern - Front 19 x 7 - 8 / 4-110

Tire Size / Bolt Pattern - Rear 18 x 9.5 - 8 / 4-110

Air Pressure - F/R Tires 3 psi (20.7 KPa)

Brakes - Front / Rear Drum

Parking Brake Mechanical Lock

1.6

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

MISCELLANEOUS INFORMATION

Publication Numbers

NOTE: When ordering service parts be sure to use the correct parts manual.

NOTE: Some manuals can be found at the Polaris website: www.polarisindustries.com or purchased from

www.purepolaris.com.

Paint Codes

Replacement Keys

Replacement keys can be made from the original key. Polaris offers replacement key blanks (0453013) that can be cut to match the

original. Should both keys become lost, ignition switch replacement is required.

Year Model Model No. Owner’s Manual PN Parts Manual PN

2011 Predator 50 A11KA05AB, AD 9921811 9921812

2011 Outlaw 90 A11KA09AB, AD 9921796 9921815

2011 Sportsman 90 A11FA09AA, AB 9921796 9921797

Painted Part Color Description Polaris Number

Frame / Swing Arm Medium Gloss Black P-067

Frame / Swing Arm Cloud Silver P-385

Key Blank

0453013

1.7

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

Special Tools - Where Used

Special Tools may be required to service this ATV. Some of the tools listed are mandatory, while other tools may be substituted with

a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product.

NOTE: Polaris dealers can order the tools listed above through the SPX Service Tools catalog or by calling

SPX @ 1-800-328-6657.

PART NUMBER TOOL DESCRIPTION CHAPTER TOOL USED IN

2870872 Shock Spanner Wrench 2, 5

PV-39951-A Tachometer 2, 8

PV-35667-A Cylinder Leakdown Tester 2, 3

2870390 Piston Support Block 3

PA-45153 Flywheel Puller 3

PA-46502 Valve Spring Compressor 3

PA-48701 Adaptor, Valve Spring Compressor 3

PV-26900-8 26 Blade Thickness Gauge (Feeler Gauge) 3

PA-47361 Carburetor Adjustment Screwdriver 4

2870975 Mity Vac™ Pressure Test Tool 4

2870623 Shock Absorber Spring Compression Tool 5

PV-63070 Christie Multi-Battery Charger 8

2870630 Timing Light 8

2870836 Battery Hydrometer 8

PV-43568 Fluke™73 Digital Multimeter 8

PV-39991 Peak Reading Adaptor 8

1.8

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

Standard Torque Specifications

The following torque specifications are to be used as a general guideline. There are exceptions in the steering, suspension, and engine

areas. Always consult the exploded views in each manual section for torque values of fasteners before using standard torque.

1.9

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

Conversion Table

°C to °F: 9/5(°C + 32) = °F

°F to °C: 5/9(°F - 32) = °C

Unit of Measure Multiplied by Converts to

ft. lbs. x 12 = in. lbs.

in. lbs. x .0833 = ft. lbs.

ft. lbs. x 1.356 = Nm

in. lbs. x .0115 = kg-m

Nm x .7376 = ft. lbs.

kg-m x 7.233 = ft. lbs.

kg-m x 86.796 = in. lbs.

kg-m x 10 = Nm

in. x 25.4 = mm

mm x .03937 = in.

in. x 2.54 = cm

mile (mi.) x 1.6 = km

km x .6214 = mile (mi.)

Ounces (oz.) x 28.35 = Grams (g)

Fluid Ounces (fl. oz.) x 29.57 = Cubic Centimeters (cc)

Cubic Centimeters (cc) x .03381 = Fluid Ounces (fl. oz.)

Grams (g) x 0.035 = Ounces (oz.)

lb. x .454 = kg

kg x 2.2046 = lb.

Cubic inches (cu. in) x 16.387 = Cubic centimeters (cc)

Cubic centimeters (cc) x 0.061 = Cubic inches (cu. in)

Imperial pints (Imp pt.) x 0.568 = Liters (l)

Liters (l) x 1.76 = Imperial pints (Imp pt.)

Imperial quarts (Imp qt.) x 1.137 = Liters (l)

Liters (l) x 0.88 = Imperial quarts (Imp qt.)

Imperial quarts (Imp qt.) x 1.201 = US quarts (US qt.)

US quarts (US qt.) x 0.833 = Imperial quarts (Imp qt.)

US quarts (US qt.) x 0.946 = Liters (l)

Liters (l) x 1.057 = US quarts (US qt.)

US gallons (US gal) x 3.785 = Liters (l)

Liters (l) x 0.264 = US gallons (US gal)

Pounds - force per square inch (psi) x 6.895 = Kilopascals (kPa)

Kilopascals (kPa) x 0.145 = Pounds - force per square inch (psi)

Kilopascals (kPa) x 0.01 = Kilograms - force per square cm

Kilograms - force per square cm x 98.1 = Kilopascals (kPa)

p(3.14)xR2x H (height) = Cylinder Volume

1.10

GENERAL INFORMATION

9923074 - 2011 Youth 4-Stroke Service Manual

SAE Tap Drill Sizes

Metric Tap Drill Sizes

Decimal Equivalents

Thread Size / Drill Size Thread Size / Drill Size

#0-80 3/64 1/2-13 27/64

#1-64 53 1/2-20 29/64

#1-72 53 9/16-12 31/64

#2-56 51 9/16-18 33/64

#2-64 50 5/8-11 17/32

#3-48 5/64 5/8-18 37/64

#3-56 45 3/4-10 21/32

#4-40 43 3/4-16 11/16

#4-48 42 7/8-9 49/64

#5-40 38 7/8-14 13/16

#5-44 37 1-8 7/8

#6-32 36 1-12 59/64

#6-40 33 1 1/8-7 63/64

#8-32 29 1 1/8-12 1 3/64

#8-36 29 1 1/4-7 1 7/64

#10-24 24 1 1/4-12 1 11/64

#10-32 21 1 1/2-6 1 11/32

#12-24 17 1 1/2-12 1 27/64

#12-28 4.6mm 1 3/4-5 1 9/16

1/4-20 71 3/4-12 1 43/64

1/4-28 32-4 1/2 1 25/32

5/16-18 F2-12 1 59/64

5/16-24 I2 1/4-4 1/2 2 1/32

3/8-16 O2 1/2-4 2 1/4

3/8-24 Q2 3/4-4 2 1/2

7/16-14 U3-4 2 3/4

7/16-20 25/64

Tap Size Drill Size Decimal

Equivalent Nearest

Fraction

3x.50 #39 0.0995 3/32

3x.60 3/32 0.0937 3/32

4x.70 #30 0.1285 1/8

4x.75 1/8 0.125 1/8

5x.80 #19 0.166 11/64

5x.90 #20 0.161 5/32

6x1.00 #9 0.196 13/64

7x1.00 16/64 0.234 15/64

8x1.00 J0.277 9/32

8x1.25 17/64 0.265 17/64

9x1.00 5/16 0.3125 5/16

9x1.25 5/16 0.3125 5/16

10x1.25 11/32 0.3437 11/32

10x1.50 R0.339 11/32

11x1.50 3/8 0.375 3/8

12x1.50 13/32 0.406 13/32

12x1.75 13/32 0.406 13/32

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