Polaris 325 MAGNUM 4X4 HDS A00CD32FA Bedienungsanleitung

PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00

MAGNUM 325 4X4

Model #A00CD32AA

Model #A00CD32CA

325 MAGNUM 4X4 HDS

Model #A00CD32FA

325 MAGNUM 4X4 HDS II

Model #A00CD32FB

Rev. 02

E2000 Polaris Sales Inc.

TABLE OF CONTENTS

Magnum 325 4X4 A00CD32AA and Magnum 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS

A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

Parts Manual

A- ARM/STRUT MOUNTING B13.................

AIR BOX B3...............................

BREATHER BOX D14.........................

CARBURETOR D9-10...........................

CLUTCH COVER C3.........................

CONTROLS - MASTER CYLINDER/BRAKE LINE B10..

CONTROLS - THROTTLE ASM./CABLE B9........

CRANKCASE D3............................

CRANKSHAFT and PISTON D5.................

CV JOINT - BTB B4..........................

CYLINDER D4..............................

DECALS A10...............................

DRIVE CLUTCH B14- C1..........................

DRIVEN CLUTCH C2.........................

ELECTRICAL/TAILLIGHT C4...................

ENGINE MOUNTING B1-2.......................

EXHAUST SYSTEM A13.......................

FRONT BRAKE B8..........................

FRONT CAB A7.............................

FRONT HOUSING C8.........................

FRONT RACK and BUMPER MOUNTING A9........

FRONT STRUT B6...........................

FRONT WHEEL B7..........................

FUEL PUMP D13.............................

FUEL TANK A14.............................

GEAR SELECTOR C12........................

GEARCASE SELECTOR MOUNTING C13...........

HANDLEBAR B12............................

INTAKE and EXHAUST D6.....................

MAGNETO D11..............................

MAIN GEARCASE C9.........................

MAIN GEARCASE C10........................

OIL COOLING (If built after 1/1/00) A12............

OIL COOLING (If built before 1/1/00) A11...........

OIL PUMP and OIL FILTER D8..................

PROP SHAFT B5............................

REAR BRAKE C5-6...........................

REAR CAB and SEAT A5-6.....................

REAR HOUSING C11..........................

REAR RACK MOUNTING A8...................

REAR WHEEL DRIVE C7......................

RECOIL STARTER D7........................

SHOCK MOUNTING D1.......................

STARTING MOTOR D12........................

STEERING POST B11.........................

SWING ARM/REAR GEARCASE MOUNTING C14.....

TOOL KIT E1...............................

TRANSMISSION MOUNTING D2.................

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

2000 MAGNUM 325 4x4 SPECIFICATIONS

BRAKES

Type - Front

Type - Rear

Type - Auxiliary

Type - Parking

Hydraulic Disc

Hydraulic Lock, All Wheel

CAPACITIES

Fuel Tank (gallon)

Gearcase Oil (ounces)

Engine Oil (quarts) 0W40

Engine Counter Balance

Oil (quarts) Injector

Rack, Front (pounds)

Rack, Rear (pounds)

Tongue Weight

Tow Hitch

Tow Weight

3.75

400 (ml)

1.9

N/A

180

Standard

850

DRIVE TRAIN

Type Shaft Ride System

DRIVE CLUTCH

Drive System Type

Center Distance (inches)

Clutch Offset (inches)

Clutch Weight (grams)

Spring Color

PVT

1/2

16 MH

Blue/Green

DRIVEN CLUTCH

Helix Angle

Outside Diameter (inches)

Spring Position

Compound

9.5

Black 2-2

DIMENSIONAL FEATURES

Approx. Turning Radius (inches)

Box, Tool Volume (Cu. Inches)

Box Dimensions (inches)

Ground Clearance (inches)

Height (inches)

Length (inches)

Seat Height (inches)

Weight (dry)

Wheel Base (inches)

Width (inches)

588

N/A

7.25

620

49.75

GEARCASE

Trans. Number and Type

Shift Type

Gear Reduction - Low

Gear Reduction - Reverse

Gear Reduction - High

Front Drive (ratio)

Final Drive (ratio)

Center Drive (ratio)

Axle to Axle

Chain Type

PRD

Side Lever

7.46/1

5.12/1

3.3/1

3.7/1

3.1/1

N/A

TIRES&WHEELS

Tire Manufacturer

Tire Size - Front

Tire Size - Rear

Tire Size - Center

Tire Pressure - Front

Tire Pressure - Rear

Tire Pressure - Center

Titan

24x8-12

24x11.5-10

N/A

ENGINE

Engine Model Number

Engine Type

Lubrication Type

Bore & Stroke (mm)

Displacement (cc’s)

Compression Ratio

Cooling

Alternator Output (watts)

Elec. Start w/Recoil Back Up

Carburetors (no. of/size)

Main Jet

Pilot Jet

Needle Jet

Cut Away

Pilot Screw

Jet Needle

Ignition

Ignition (Type & Deg. BTDC)

Spark Plug Gap (inches)

Spark Plug (Type)

Exhaust

ES32PFE01

4 Stroke, Single Cylinder

Wet Sump

78x68

325

9:2 Full Stroke

Air w/Fan Assisted Oil Cooler

200

Standard

1/BST31 (CV Type)

142.5

P-0 (829)

N/A

5F14-2

CDI

30@3500

.028

NGKBKR5E

USFS Appr. Pending

GRAPHICS

Bumper Caps/Polyprop.

Cargo Box or Bed

Fender, Front

Fender, Rear

Footwell

Frame/Steel

Front Cover

Handlebar Cover

Headlight/Dash Pod

Rack, Front

Rack, Rear

Rims

Seat Vinyl

Side Panel

Spring, Front

Spring, Rear

Tank Cover

Tool Box Cover

w/lettering Color

N/A

Eddie B. Green

Black

Eddie B. Green

Black

Aluminum

Sable Brown

Eddie B. Green

Black

N/A

ELECTRICAL

Headlight - Front Hood (watts)

Headlight - Grill (watts)

Taillight (watts)

Brake Light (watts)

Indicator Bulb

Battery

N/A

2 Single Beam/30 W

12 V/8.26 W

12 V/26.9 W

12 V/1.0 W

12 V/14 AH

SUSPENSION

Front Type -

Front Travel (inches)

Rear Type -

Rear Travel (inches)

Shock

Adjustment

MacPherson Strut

6.7

Progressive Rate Swing Arm

6.5

2²Gas Charged Monotube

Cam

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

2000 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’S

MANUAL

OWNER’S

MANUAL

SUPPLEMENT

PARTS

MANUAL

PARTS

MICROFICHE

ASSEMBLY

INSTRUCTIONS

Magnum 325 4X4 A00CD32AA 9915299 9914939 9914940 9916574 9914942

Magnum 325 4X4 A00CD32CA 9915299 9914939 9914940 9916574 9914942

325 Magnum 325 4X4 HDS A00CD32FA 9915299 9914939 9914940 9916574 9914942

325 Magnum 325 4X4 HDS II A00CD32FB 9915299 9914939 9914940 9916574 9914942

REAR CAB and SEAT

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

42 41

E2000 Polaris Sales Inc.

REAR CAB and SEAT

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

17661645 10 Rivet

27511930 2Bolt

37555792 6Washer

45811107 1Foil, Rear Cab, Rear

55432117-195 1Cab, Rear, E.B. Green

67541925 4Nut, Nylok

75224592 1Retainer, Seat Latch

85811308 1Foil, Tape, Rear Cab

97512242 4Screw

10 7555859 4Washer

11 7512085 2Screw

12 5431786 1Box, Tool

13 7621403 2Rivet

14 5211033 2Bracket, Lever Retainer

15 1040387 1Latch, Seat

16 7041370 1Spring, Latch

17 2682441-276

2681747-276

5811104

5811105

Seat, Sable Brown

Covering, Seat, Sable Brown

Foil, Seat Base, Large

Foil, Seat Base, Small

18 5410414 8Bumper, Rubber

19 7517599 2Screw and Washer

20 5431787 1Cover, Tool Box

21 5410896 1Cap, Drain

22 5243188-067 1Guard, Clutch

23 7661637 4Rivet

24 7621509 2Rivet

25 5243829-067 1Strap, Fuel Pump

26 -- -- -- -- -- -- -- 1Asm., Front Gearcase (See Front Gear-

case Pg. C10 for Details)

27 7552603 4Washer

28 7512492 4Screw

29 5433435 1Guard, Rock

30 7556065 7Washer

31 7517386 9Screw

32 7558301 2Washer, Flat

33 7512232 21 Screw

34 7542122 8Nut

35 5411548 8Mount, Rubber

36 7517264 8Screw

37 1012764-067 1Frame, Main

38 5432221-070

5433219-070

Footwell, LH, Black

Footwell, RH, Black

39 5811111 1Foil, Foam, Rear Fender

40 5811106 2Foil, Rear Cab, Front

41 7073761 1Decal - Carb Information

42 7078396 1Decal - Filter Element

43 5811087 1Foil, Foam

44 7670057 12 Nut, U-Type Speed

45 5431796

5431797

7555913

2873213

Guard, Mud, Rear, LH (AA)(AB)

Guard, Mud, Rear, RH (AA)(AB)

Washer,Flat(FA)(FB)

Kit - Mud Skirt, Full Set (FA)(FB)

2/00

FRONT CAB

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

15 16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

12632084-195

2632284-195

2632101-195

Asm., Panel w/Foam, LH, E.B. Green

(If built before 3/20/00)

Asm., Panel w/Foam, LH, E.B. Green

(If built after 3/20/00)

Asm., Panel w/Foil, RH, E.B. Green

27512232 12 Screw

35432088-195 1Cover, Front, E.B. Green

47670085 2Clip, Spring

52632144-195 1Cab, Front, E.B. Green

67670057 10 Nut, U-Type Speed

77670068 2Nut, Push-on

87661645 4Rivet

95431798

5431799

Guard, Mud, Front, LH

Guard, Mud, Front, RH

10 7541925 2Nut, Nylok

11 7555792 2Washer

12 7512085 2Screw

13 7555931 2Washer

14 7542122 2Nut, Nylok

15 7621509 4Rivet

16 5811917 2Shield, Deflector

10/00

REAR RACK MOUNTING

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

17517685 2Screw

27517686 4Screw

32670174 1Asm., Rack, Rear

(Incl. Ref. 4 and Warning Decal)

42670070 2Reflector, Red

51040490-067 1Support, Rear Rack

67542324 8Nut, Nylok

77670096 2Nut, Chimney

87512329 4Bolt

91040524-067

1040525-067

Mount, Front, Rear Rack, LH

Mount, Front, Rear Rack, RH

10 7558402 2Washer

11 5333332-067 4Spacer

12 7515385 4Screw

2/00

FRONT RACK and BUMPER MOUNTING

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

17517685 4Screw

22670180 1Asm., Front Rack

(Incl. Ref. 3 and Warning Decal)

32670071 2Reflector, Amber

47515399 6Screw

52200775 1Kit - Front Rack Mount

67542324 4Nut, Nylok

77558403 2Washer

85432155-070 1Bumper

97515391 2Screw

10 7515390 2Screw

11 7555954 2Washer

12 1040554-067

1040555-067

1013210-067

1013211-067

Support, Front Rack, LH

(If built before 11/15/99)

Support, Front Rack, RH

(If built before 11/15/99)

Support, Front Rack, LH

(If built after 11/15/99)

Support, Front Rack, RH

(If built after 11/15/99)

13 7517386 4Screw

14 2431011

2431012

4030059

Headlight, LH

Headlight, RH

Bulb, Replacement, 27W

15 7515382 2Bolt

16 7558402 4Washer

17 5810467 1Plug, Frame

18 5241583-067 1Guard, Brush

19 5240591-067 1Grill, Brush Guard

20 7621330 7Rivet

21 7670094 6Nut, U-Type

22 7512097 6Screw

23 5431814

5431815

Shield, Radiator Side, LH

Shield, Radiator Side, RH

24 5241398-067

5241399-067

5244623-067

5244624-067

Extension, Frame, LH

(If built before 12/01/99)

Extension, Frame, RH

(If built before 12/01/99)

Extension, Frame, LH

(If built after 12/01/99)

Extension, Frame, RH

(If built after 12/01/99)

2/00

A10

DECALS

MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB

14 15

16 17 18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

17074954 2Decal - Rack/Warning

27074110 1Decal - Load Distribution, 4W

37078022 1Decal - “4x4”, Shaft Ride Sys., RH

47077780 2Decal - ‘‘POLARIS” Side Panel

57078017 1Decal - Tank Side, RH

67074935 1Decal - Warning, AWD Switch

77078315

7078465

Logo, “45th Anniversary”

(If built before 1/01/00)

Logo, Polaris Star

(If built after 1/01/00)

87074220 1Decal - “Macpherson Strut”

97078354 1Decal - Discretionary Warning, ATV

10 7078577 1Decal - Drain Recoil

11 7078015

7079007

7079008

Decal - “325” Front Cover (AA)(AB)

Decal - “325 4 Stroke HDS” (FA)

Decal - “325 4 Stroke HDS II” (FB)

12 7077919 1Decal - Warning, General, CPSC

13 7079604 1Decal - Warning, Override, AWD

14 7078016 1Decal - Tank Side, LH

15 7078253 1Decal - Age Warning, ATV

16 7078018 1Decal - “4x4”, Shaft Ride Sys., LH

17 7077920 1Decal - Passenger Warning

18 7078004 1Decal - Tire Pressure

10/00

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