Polaris Sportsman 9921161 Bedienungsanleitung

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our world-

wide family of Polaris owners. We proudly produce an exciting line of

utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

•RANGER utility vehicles

• Victory motorcycles

We believe Polaris sets a standard of excellence for all utility and recre-

ational vehicles manufactured in the world today. Many years of experi-

ence have gone into the engineering, design, and development of your

Polaris vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your manual

contains instructions for minor maintenance, but information about

major repairs is outlined in the Polaris Service Manual and should be

performed only by a Factory Certified Master Service Dealer (MSD)

Technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your ser-

vice needs during, and after, the warranty period.

We also take great pride in our complete line of apparel, parts and acces-

sories, available through our online store at www.purepolaris.com. Have

your accessories and clothing delivered right to your door!

POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-

tries Inc.

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor discrep-

ancies may result between the actual vehicle and the information presented in this publi-

cation. Depictions and/or procedures in this publication are intended for reference use

only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse

of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

Printed in U.S.A.

2008 Sportsman 500 Owner’s Manual

P/N 9921161

TABLE OF CONTENTS

Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Features and Controls . . . . . . . . . . . . . . . . . . . 34

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Emission Control Systems . . . . . . . . . . . . . . . 71

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 123

Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 127

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 128

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 136

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

KNOW YOUR VEHICLE

As the operator of the vehicle, you are responsible for your personal

safety, the safety of others, and the protection of our environment. Read

and understand your owner's manual, which includes valuable informa-

tion about all aspects of your vehicle, including safe operating proce-

dures.

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place. An

ignition key can be duplicated only by ordering a Polaris key blank

(using your key number) and mating it with one of your existing keys.

The ignition switch must be replaced if all keys are lost.

Vehicle Model Number: ___________________________________________________

Frame VIN: _____________________________________________________________

Engine Serial Number: ____________________________________________________

Key Number: ___________________________________________________________

####

VIN

Engine Serial Number

Key Number

SAFETY

Safety Decals and Locations

Warning decals have been placed on the ATV for your protection. Read

and follow the instructions of the decals on the ATV carefully. If any of

the decals depicted in this manual differ from the decals on your ATV,

always read and follow the instructions of the decals on the ATV.

If any decal becomes illegible or comes off, contact your Polaris dealer

to purchase a replacement. Replacement safety decals are provided by

Polaris at no charge. The part number is printed on the decal.

General Warning

WARNING

Improper ATV use can result in SEVERE INJURY

or DEATH

ALWAYS USE AN APPROVED HELMET AND

PROTECTIVE GEAR

NEVER USE ON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USE WITH DRUGS OR ALCOHOL

NEVER operate:

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk

of losing control

ALWAYS:

• use proper riding techniques to avoid vehicle overturns on hills and rough ter-

rain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OWNER’S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A

REPLACEMENT.

SAFETY

Safety Decals and Locations

Discretionary Warning

WARNING

• Never operate this ATV on HILLS steeper than 25 degrees 25°.To p r e -

vent flip-over on hilly terrain, when going up or down, use throttle and brakes

gradually.

• REVERSE operation can be dangerous even at low speeds. Steering

becomes difficult. To prevent flipover, avoid sudden braking or sharp turns.

• Use OVERRIDE for reverse speed limiter with caution. To prevent loss of

control, never activate override button with open throttle.

• When this ATV is not in operation, or unattended, place shift in the park posi-

tion.

Tire Pressure/Load Warning

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control

resulting in SEVERE INJURY OR DEATH.

TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5)

MAXIMUM WEIGHT CAPACITY 485 LBS. (220 kg)

INCLUDES WEIGHT OF OPERATOR, CARGO AND ACCESSORIES.

Reduce speed and allow greater distance for braking when carrying cargo.

Overloading or carrying tall, off-center, or unsecured loads will increase your risk

of losing control. Loads should be centered, carried as low as possible, and

firmly secured to the racks. With dual racks, load distribution 1/3 front 2/3 rear is

best. For stability on rough or hilly terrain, reduce speed and cargo. Do not block

headlight. Be careful if load extends over the side of the rack.

Read Owner's Manual for more detailed loading information

Tire Pressure/Load

Warning

Discretionary

Warning

SAFETY

Safety Decals and Locations

“No Passenger” Warning

WARNING

NEVER ride as a passenger.

Passengers can cause a loss of control, resulting in SEVERE INJURY or

DEATH.

Age 16 Warning

WARNING

Operating this ATV if you are under the age of 16 increases your chance of

severe injury or death.

NEVER operate this ATV if you are under age 16.

“No Passenger”

Warning

Clutch Cover

Warning

Age 16 Warning

Rack

Warning Rack

Warning

SAFETY

Safety Decals and Locations

Clutch Cover Warning

WARNING

NO STEP

• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not

operate vehicle with guard removed.

• Do not modify engine or clutch. Doing so can cause part failure, possible

imbalance, and excessive engine RPM, which can result in serious injury or

death.

Rack Warning, Front and Rear

WARNING

• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may

result causing severe injury or death. Tow only from tow hooks or hitch.

• Max Rack Loads: Front 90 lbs. (41 kg) Rear 180 lbs. (82 kg)

Reverse Override Warning

WARNING

Pushing reverse override button may cause sudden increases in power and

traction if too much throttle is applied. Loss of control or forward flipover may

result, especially in AWD. See Owner's Manual.

All Wheel Drive Switch

Do not push switch to engage AWD if the rear wheels are spinning. This may

cause severe drive shaft and clutch damage. See your Owner's Manual.

Hitch Capacity Label

TRAILER MAX WEIGHT:

1225 LBS. (557 KG) ON LEVEL GROUND

850 LBS. (386 KG) UP TO 15°GRADE

HITCH MAX. VERTICAL WEIGHT: 120 LBS. (55 KG)

SAFETY

Safe Riding Gear

Always wear appropriate clothing when riding an ATV. Wear protective

clothing for comfort and to reduce the chance of injury.

Helmet

Wearing a helmet can prevent a severe head injury. Whenever riding a

Polaris vehicle, always wear a helmet that meets or exceeds established

safety standards.

Approved helmets in the USA and Canada bear a U.S. Department of

Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania

bear the ECE 22.05 label. The ECE mark consists

of a circle surrounding the letter E, followed by the

distinguishing number of the country which has

granted approval. The approval number and serial

number will also be displayed on the label.

Helmet

Eye Protection

Gloves

Boots

Long Pants

Long

Sleeves

051039

0006.31

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