Polaris BRUTUS HD Service-Handbuch

9925252 1

AVOID INJURY OR DEATH

• Never use the vehicle without instructions. Read vehicle labels (decals),

Owner’s Manual and this Handbook.

• Always fasten seat belt before operating or riding in the vehicle.

• Keep hands and feet inside the vehicle.

• Polaris recommends using proper protective equipment such as helmets

and eyewear when required.

• Never use vehicle without Occupant Protective Structure (OPS).

• Do not modify or remove OPS. Replace OPS if damaged.

• Keep away from drop-offs, steep slopes and unstable surfaces.

• Always carry bucket or attachment as low as possible. Slow down when

turning. Do not make sharp turns. Look in the direction of travel. Never

attempt jumps or other stunts with the vehicle.

• Load, unload and turn on flat, level ground. Keep load level when raising lift

arm.

• Travel at appropriate vehicle speeds for the type of terrain, visibility,

operating conditions and your operating experience.

• Carry a rider only in a passenger seat.

• Keep bystanders away from the work area.

• Secure load in cargo box.

• Do not exceed vehicle load capacities.

• No riders in cargo box.

• Never modify the vehicle or add non-approved attachments.

• Keep PTO shields and all guards in place (if equipped). Keep away from

moving parts.

• Before leaving the operator seat:

Park on flat level ground.

Lower attachment arm.

Put attachment flat on ground.

Move gear selector lever to Park.

Disengage the PTO (if equipped) and make sure all rotating components

are completely stopped.

Stop the engine and remove the key.

OPERATOR’S HANDBOOK

This Handbook is for the

Utility Vehicle Model Brutus HD and HDPTO

WARNING

9925252 2

Learn about the Utility Vehicle from this Handbook, Owner’s Manual and safety

labels (decals). See Owner’s Manual for full detailed illustrations. Replace

damaged or missing labels (decals) as shown in the Owner’s Manual. Ask the

dealer about equipment for each application. Refer to the Owner’s Manual and

dealer regarding attachments for Vehicle Load Capacity. For special jobs, ask

your dealer about necessary approved equipment; such as enclosures or special

lights. See your dealer for replacement manuals, safety labels and training

materials.

[1] OPS - Occupant Protective Structure, per ANSI / OPEI B71.9-2012.

LIFT

CYLINDER

BUCKET

ATTACHMENT

PRO-TACH and

ATTACHMENT ARM

NA5881A

[1] OPS STRUCTURE

RECEIVER

HITCH

TAILGATE

CARGO

BOX

OPERATOR & PASSENGER

SEATS WITH SEATBELTS

TILT

CYLINDER

NA5882A

TIRES

HIP

RESTRAINT (2)

HEADRESTS

OPERATOR’S

HANDBOOK

TAILLIGHTS /

BRAKE LIGHTS (2)

OWNER’S

MANUAL

STORAGE

COMPARTMENT

FRONT

LIGHTS

GRAB

HANDLE

9925252 3

INSTRUMENT PANEL AND OPERATOR CONTROLS

TIP: Switch locations may vary from what is shown depending on options and

accessories installed on your vehicle.

See Owner’s Manual for more information.

NA5901B

234 5 678

12 13 14

16 17

22 23

REF. FUNCTION REF. FUNCTION

1. Instrument Panel (See Page 4) 11. Cup Holder (3)

2. Key Switch 12. Fan Speed Switch (Optional)

3. Gear Selector Lever

A. - Move up for Low Gear

B. - Move up for High Gear

C. - Neutral Position

D. - Move down for Park Position

13. AC / Defrost Switch (Optional)

14. Temp Control Switch (Optional)

15. Steering Wheel

16. Brake Pedal

4. Light Switch (OFF - Low - High) 17. Travel Control Pedal (Forward /

Reverse)

5. Drive Mode Switch

6. Cargo Box - With Power Lift Assist

Switch (Optional)

18. Joystick (See Page 5)

19. Engine Speed Control (Page 5)

7. Optional Switch Locations 20. PTO Switch (Page 5)

8. Optional Switch Locations 21. Joystick Lock Switch (Page 5)

9. 12 Volt Accessory Outlet (2) 22. Lift Lock Switch (Page 5)

10. Storage Container (Owner’s Manual

and Tool Kit)

23. Auxiliary Switch (Page 5)

9925252 4

INSTRUMENT PANEL AND OPERATOR CONTROLS (CONT’D)

REF. FUNCTION REF. FUNCTION

1 Speedometer (KM/H or MPH) 11 Hourmeter, Trip Meter, Odometer,

Tachometer, Battery Voltage,

Engine Coolant Temperature,

Service Interval, Check Engine

2 Engine Coolant Temperature Indicator

(Red Light)

Hydraulic Fluid Temperature Indicator

(Red Light)

12 Not used for this model

3 Not used for this model (Orange Light) 13 Drive Mode Indicator

4 Engine Oil Pressure Indicator (Red

Light)

14 Clock / PTO RPM

Hydraulic Fluid Filter Plugged Indicator

(Red Light)

15 PTO Indicator

5 High Beam Indicator (Blue Light) 16 Not used for this model

6 Engine Pre-Heat Indicator (Orange

Light) 17 Hourmeter Symbol

7 Fasten Seat Belt Indicator (Red Light) 18 Service Interval Symbol

8 Check Engine Light (Orange Light) 19 Gear Selector Indicator

9 Mode Button 20 Trip Meter (KM or Mi), RPM

Symbols

10 Fuel Level Indicator

456

P-97832A

9925252 5

INSTRUMENT PANEL AND OPERATOR CONTROLS (CONT’D)

Hydraulic Controls

1. Raise attachment arm.

2. Lower attachment arm.

3. Float position:

- Joystick pushed fully forward

(Item 3)

- Attachment will follow ground

as vehicle moves backward.

- Move joystick backward (Item 2)

to deactivate float.

4. Tilt attachment forward.

5. Tilt attachment backward.

6. Press switch for joystick lockout.

7. Press switch for tilt lockout.

8. Press and hold switch (Item 8) to

the left to activate the female

coupler.

9. Press and hold switch (Item 9) to

the right to activate the male

coupler.

PTO Controls

TIP: PTO switch must be in the

OFF position to start engine.

1. Press center button and lift PTO

knob UP to engage (ON).

2. Push PTO knob DOWN to

disengage (OFF).

TIP: Do Not engage PTO system at

higher engine RPM with

attachment under load.

Always engage PTO system

at lower engine RPM and

attachment under NO load

condition.

3. Increase the engine speed to the

desired RPM specified for your

attachment. See your attachment

Owner’s Manual for the correct

PTO RPM.

NA5909

8 9

NA5910

OFF

9925252 6

DAILY INSPECTION

• Check seat belts and replace if damaged.

• Check OPS structure and fasteners.

• Check Safety Labels (Decals). Replace if damaged.

• Check frame fasteners - Inspect and insure tightness.

• Clean engine of flammable material.

• Clean pedals and operator’s area.

• Check engine oil level, fuel level, hydraulic fluid level, brake fluid level, engine

coolant level and engine air filter and pre-filter.

• Check tire condition and tire pressure. Check wheel fasteners for proper

torque.

• Check the travel control system, brake system, engine speed control system

and pedal travel.

• Check the front suspension, rear suspension and steering.

• Check the headlights, taillights, indicator lights and switches.

• Check PTO shaft splines, guards and shields. Replace if damaged or missing.

See Owner’s Manual for complete daily check list and maintenance procedures.

WARNING

Use the Occupant Protective Structure (OPS), which was designed for

the Utility Vehicle. Non-approved OPS structure modifications can cause

loss of operator protection and result in serious injury or death. Always

fasten seat belt when operating.

WARNING

Never use the machine in an atmosphere with explosive dust or gases or

where exhaust can contact flammable material. Explosion or fire can result.

AVOID INJURY OR DEATH

9925252 7

STARTING AND DRIVING THE UTILITY VEHICLE

NA5178

NA5285

NEUTRAL

HIGH

LOW

PARK

See Owner’s Manual for more information.

WARNING

Hitting obstructions at high speeds

can cause serious injury or death.

Always fasten seat belt when

operating.

NA5287

AVOID INJURY OR DEATH

WARNING Keep bystanders away from the

work area. DO NOT allow riders

in the cargo box.

NA5286

START

OFF

1. Be sure load (if any) is secured.

2. Connect the seat belt. Adjust so

that the belt fits snug around the

lower part of your hips and over

the shoulder. Passenger must

also fasten seat belt.

3. Put the gear selector lever in the

PARK position.

4. Travel Control Pedal must be in

Neutral and PTO must be

disengaged (OFF).

5. Press and hold the brake pedal.

Tip: Engine will not start unless: Gear

selector is in Park or Neutral,

travel control pedal is in neutral

and PTO is OFF.

6. Turn the key to ON position and

wait for the glow plug light to turn

OFF, turn the key to START

position (for improved cold

weather starting, additional key

cycles maybe required). Release

key when the engine starts.

7. Allow engine to warm to

operating temperature.

8. Move the gear selector lever to

Low or High gear.

9. Release the brake pedal and

slowly press the travel control

pedal in the desired direction of

travel. (The further the pedal is

pressed, the faster the machine

will move.)

9925252 8

LEAVING THE VEHICLE

PUTTING ON THE ATTACHMENT USING PRO-TACH

NA5901

NA5920

1. Lower the attachment arm and

put the attachment flat on the

ground.

2. Move the gear selector lever to

Park. Disengage the PTO

system (if equipped). Stop the

engine and remove the key.

WARNING Always park vehicle on flat level

ground.

Attachment pins must be fully

installed and secured with the retainer

pins. Failure to fully install and secure

pins can allow the attachment to come

off and cause serious injury or death.

WARNING

1. Slowly drive forward until the

front edge of the attachment

interface is completely under

the top lip of the attachment.

2. Tilt the attachment interface

backward until the attachment

is slightly off the ground.

3. Move gear selector to PARK

and stop the engine.

4. Remove the two pins from the

storage location. Install the

pin (Item 1) and retainer pin

(Item 2), both sides, to secure

the attachment to the

attachment interface.

5. Keep pins in their storage

location (Item 3) when no

attachment is installed.

NA5915

9925252 9

AUXILIARY HYDRAULIC CONTROL

INSTALLING THE PTO DRIVELINE (If Equipped)

See Owner’s Manual for more information.

Auxiliary Operation:

Press switch (Item 1) to the left to

activate the female coupler. Press

switch (Item 1) to the right to

activate the male coupler.

Relieving Hydraulic Pressure:

With engine stopped (key switch

ON) and attachment flat on

ground, move auxiliary hydraulic

switch (Item 1) to the right and

left several times.

NA5909

Tip: The PTO has a rated speed of

2000 RPM.

1. Install the attachment on the

interface. See Page 8.

2. Connect the PTO driveline

(Item 1) to the utility vehicle

PTO shaft.

Tip: The PTO driveline must have a

means to retain it to the

attachment PTO shaft. Make

sure the driveline is of

adequate length and that the u-

joints are in the correct phase.

NA5913

IMPORTANT

Do not exceed the rated attachment

PTO speed of 2000 RPM. Damage

to the attachment could occur from

over speeding. Disengage PTO for

road travel.

WARNING

AVOID INJURY OR DEATH

• Keep PTO shields and all guards

in place.

• Keep hands, legs, feet and

clothing away.

• Replace damaged or missing

shields and guards.

9925252 10

See Owner’s Manual for more information.

WARNING

• Do Not exceed maximum Cargo Box Load.

• Do Not drive vehicle with Cargo Box raised.

• Make sure loads in Cargo Box are secured.

• Slow down when turning. Do Not make sharp turns.

NA5334

NA5333

RAISING AND LOWERING THE CARGO BOX

Cargo Box - With Lift Assist:

1. Ensure cargo is positioned

evenly and toward the front of

the cargo box.

2. Stand clear of the side of the

cargo box and pull up on the

cargo box release lever (Item 1).

3. Lift the front of the cargo box to

dump the cargo.

4. To lower cargo box, push down

on the front of the cargo box

until securely latched.

Cargo Box - With Power Lift

Assist Switch:

1. Press and hold the power lift

assist switch (Item 1) in the

raised position. Hold the switch

in the raised position until the

cargo box reaches the desired

height.

2. To lower cargo box, press and

hold the switch (Item 1) to the

lower position. Hold the switch

in the lower position until the

cargo box is fully lowered.

NA5926

NA5911

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