Porter-Cable C2002-WK Bedienungsanleitung

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C2002

AIR COMPRESSOR

Oil-free pump

Compresor de aire

La pompe sans huile

Compresseur d’air

La bomba sin aceite

Instruction manual

Manuel d'instructions

Manual de'instrucciones

www.deltaportercable.com

2 - ENGN003568

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an immi-

nently hazardous sit-

uation which, if not avoided, will result

in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Used without the safety

alert symbol indicates

a potentially hazardous situation which,

if not avoided, may result in property

damage.

IMPORTANT SAFETY INSTRUCTIONS

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other repro-

ductive harm. Wash hands after handling.

Some dust contains chemicals known to the State of

California to cause cancer, birth defects or other reproduc-

tive harm such as asbestos and lead in lead based paint.

Do not operate this unit until you read and

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Itisnormalforelectricalcon-

tacts within the motor and pres-

sure switch to spark.

• Alwaysoperatethecompressorina

well ventilated area free of combustible

materials, gasoline, or solvent vapors.

• Ifelectricalsparksfromcom-

pressor come into contact with

flammable vapors, they may

ignite, causing fire or explosion.

• Ifsprayingflammablematerials,locate

compressor at least 20' (6.1 m) away

from spray area. An additional length of

air hose may be required.

• Storeflammablematerialsinasecure

location away from compressor.

3 - ENG N003568

• Restrictinganyofthecompres-

sor ventilation openings will

cause serious overheating and

could cause fire.

• Neverplaceobjectsagainstorontopof

compressor.

• Operatecompressorinanopenareaat

least 12" (30.5 cm) away from any wall

or obstruction that would restrict the

flow of fresh air to the ventilation open-

ings.

• Operatecompressorinaclean,drywell

ventilated area. Do not operate unit in

any confined area. Store indoors.

• Unattendedoperationofthis

product could result in personal

injuryorpropertydamage.To

reduce the risk of fire, do not

allow the compressor to oper-

ate unattended.

• Alwaysremaininattendancewiththe

product when it is operating.

• Alwaysturnoffandunplugunitwhen

not in use.

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairdirectly

from your compressor is not

safe for breathing. The air

stream may contain carbon

monoxide, toxic vapors, or

solid particles from the air tank.

Breathing these contaminants

cancauseseriousinjuryor

death.

• Airobtaineddirectlyfromthecompres-

sor should never be used to supply air

for human consumption. In order to

use air produced by this compressor

for breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety equip-

mentusedinconjunctionwiththecom-

pressor must be capable of treating air

to all applicable local and federal codes

prior to human consumption.

• Sprayedmaterialssuchas

paint, paint solvents, paint

remover, insecticides, weed kill-

ers, may contain harmful vapors

and poisons.

• Workinanareawithgoodcrossventila-

tion. Read and follow the safety instruc-

tions provided on the label or safety

data sheets for the materials you are

spraying. Always use certified safety

equipment: OSHA/MSHA/NIOSH respi-

ratory protection designed for use with

your specific application.

• Somedustcreatedbypower

tools may contain harmful

chemicals.

• Toreduceyourexposuretothese

chemicals: work in a well ventilated area

and always wear OSHA/MSHA/NIOSH

approved, properly fitting face mask or

respirator when using such tools.

4 - ENGN003568

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your compressor is designed and may be UM coded [for

units with air tanks greater than 6" (152.4 mm) diameter] according to ASME Section

VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.

To find your state pressure vessels inspector, look under the Division of Labor and

Industries in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failuretoproperlydraincon-

densed water from air tank,

causing rust and thinning of the

steel air tank.

• Drainairtankdailyoraftereachuse.

If air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

• Modificationsorattempted

repairs to the air tank. • Neverdrillinto,weld,ormakeanymodi-

fications to the air tank or its attach-

ments. Never attempt to repair a dam-

aged or leaking air tank. Replace with a

new air tank.

• Unauthorizedmodificationsto

the safety valve or any other

components which control air

tank pressure.

• Theairtankisdesignedtowithstand

specific operating pressures. Never

makeadjustmentsorpartssubstitutions

to alter the factory set operating pres-

sures.

Attachments & accessories:

• Exceedingthepressurerat-

ing of air tools, spray guns,

air operated accessories,

tires, and other inflatables

can cause them to explode

or fly apart, and could result

inseriousinjury.

• Followtheequipmentmanufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low pres-

sureobjectssuchaschildren’stoys,

footballs, basketballs, etc.

Tires:

• Over inflation of tires could

result in serious injury and

property damage.

• Useatirepressuregaugetocheckthe

tires pressure before each use and while

inflating tires; see the tire sidewall for

the correct tire pressure.

NOTE: Air tanks, compressors and similar

equipment used to inflate tires can fill small

tires similar to these very rapidly. Adjust

pressure regulator on air supply to no more

than the rating of the tire pressure. Add air in

small increments and frequently use the tire

gauge to prevent over inflation.

5 - ENG N003568

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Yourcompressorispoweredby

electricity. Like any other elec-

trically powered device, if it is

not used properly it may cause

electric shock.

• Neveroperatethecompressoroutdoors

when it is raining or in wet conditions.

• Neveroperatecompressorwithprotec-

tive covers removed or damaged.

• Repairsattemptedbyunquali-

fied personnel can result in

seriousinjuryordeathbyelec-

trocution.

• Anyelectricalwiringorrepairsrequired

on this product should be performed by

authorized service center personnel in

accordance with national and local elec-

trical codes.

• Electrical Grounding: Failure

to provide adequate ground-

ing to this product could result

inseriousinjuryordeath

from electrocution. Refer to

Grounding Instructions para-

graph in the Installation section.

• Makecertainthattheelectricalcircuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse pro-

tection.

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairstreamcan

cause soft tissue damage to

exposed skin and can propel

dirt, chips, loose particles, and

smallobjectsathighspeed,

resulting in property damage or

personalinjury.

• Alwayswearcertifiedsafetyequipment:

ANSI Z87.1 eye protection (CAN/CSA

Z94.3) with side shields when using the

compressor.

• Neverpointanynozzleorsprayer

toward any part of the body or at other

people or animals.

• Alwaysturnthecompressoroffand

bleed pressure from the air hose and

air tank before attempting maintenance,

attaching tools or accessories.

6 - ENGN003568

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touchingexposedmetalsuch

as the compressor head, engine

head, engine exhaust or outlet

tubes, can result in serious

burns.

• Nevertouchanyexposedmetalparts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

• Donotreacharoundprotectiveshrouds

or attempt maintenance until unit has

been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Movingpartssuchasthepul-

ley, flywheel, and belt can

causeseriousinjuryifthey

come into contact with you or

your clothing.

• Neveroperatethecompressorwith

guards or covers which are damaged or

removed.

• Keepyourhair,clothing,andgloves

away from moving parts. Loose clothes,

jewelry,orlonghaircanbecaughtin

moving parts.

• Airventsmaycovermovingpartsand

should be avoided as well.

• Attemptingtooperatecompres-

sor with damaged or missing

parts or attempting to repair

compressor with protective

shrouds removed can expose

you to moving parts and can

resultinseriousinjury.

• Anyrepairsrequiredonthisproduct

should be performed by authorized ser-

vice center personnel.

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafeoperationofyour

compressor could lead to seri-

ousinjuryordeathtoyouor

others.

• Reviewandunderstandallinstructions

and warnings in this manual.

• Becomefamiliarwiththeoperationand

controls of the air compressor.

• Keepoperatingareaclearofallpersons,

pets, and obstacles.

• Keepchildrenawayfromtheaircom-

pressor at all times.

7 - ENG N003568

• Donotoperatetheproductwhen

fatigued or under the influence of alco-

hol or drugs. Stay alert at all times.

• Neverdefeatthesafetyfeaturesofthis

product.

• Equipareaofoperationwithafireextin-

guisher.

• Donotoperatemachinewithmissing,

broken, or unauthorized parts.

• Neverstandonthecompressor.

HAZARD

RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Aportablecompressorcan

fall from a table, workbench,

or roof causing damage to the

compressor and could result in

seriousinjuryordeathtothe

operator.

• Alwaysoperatecompressorinastable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high

locations.

HAZARD

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Undersomeconditionsand

duration of use, noise from this

product may contribute to hear-

ing loss.

• Alwayswearcertifiedsafetyequipment:

ANSI S12.6 (S3.19) hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

SPECIFICATIONS

Model No. C2002

Bore 1.875"

Stroke 1.250"

Voltage/Hz-Single Phase 120/60

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (Gallon) 6

Approximate Cut-in Pressure 120 PSIG

Approximate Cut-out Pressure 150 PSIG

SCFM @ 40 PSIG *3.7

SCFM @ 90 PSIG *2.6

*Tested per ISO 1217

Refer to Glossary for abbreviations.

8 - ENGN003568

GLOSSARY

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge; a unit of measure of pressure.

Code Certification: Products that bear one or more of the following marks: UL,

CUL, ETL, CETL, have been evaluated by OSHA certified independent safety labo-

ratories and meet the applicable Standards for Safety.

Cut-In Pressure: Whilethemotorisoff,airtankpressuredropsasyoucontinue

touseyouraccessory.Whenthetankpressuredropstoacertainlowerlevelthe

motor will restart automatically. The low pressure at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: Whenanaircompressoristurnedonandbeginstorun,air

pressure in the air tank begins to build. It builds to a certain high pressure before

the motor automatically shuts off, protecting your air tank from pressure higher

than its capacity. The high pressure at which the motor shuts off is called "cut-

out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

DUTY CYCLE

This air compressor pump is capable of running continuously. However, to

prolong the life of your air compressor, it is recommended that a 50%-75%

average duty cycle be maintained; that is, the air compressor pump should not

run more than 30-45 minutes in any given hour.

ACCESSORIES

Accessories for this unit are available at the store the unit was purchased.

ASSEMBLY

Unpacking

1. Remove unit from carton and discard all packaging.

INSTALLATION

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

• Locatetheaircompressorinaclean,dryandwellventilatedarea.

• Theaircompressorshouldbelocatedatleast12"(30.5cm)awayfromthe

wall or other obstructions that will interfere with the flow of air.

• Theaircompressorpumpandshroudaredesignedtoallowforpropercool-

ing. The ventilation openings on the compressor are necessary to maintain

proper operating temperature. Do not place rags or other containers on or

near these openings.

GROUNDING INSTRUCTIONS

Risk of Electrical Shock. In the event of a short circuit,

grounding reduces the risk of shock by providing an

escape wire for the electric current. This air compressor must be properly

grounded.

9 - ENG N003568

The portable air compressor is equipped with a cord having a grounding wire with

an appropriate grounding plug (see following illustrations).

1. The cord set and plug with this unit contains a grounding pin. This plug

MUST be used with a grounded outlet.

IMPORTANT: The outlet being used must

Grounded

Outlets

Plug

Grounding Pin

be installed and grounded in accordance

with all local codes and ordinances.

2. Make sure the outlet being used has

the same configuration as the ground-

ed plug. DO NOT USE AN ADAPTER.

See illustration.

3. Inspect the plug and cord before each

use. Do not use if there are signs of damage.

4. If these grounding instructions are not completely understood, or if in doubt as

to whether the compressor is properly grounded, have the installation checked

by a qualified electrician.

Risk of Electrical Shock. IMPROPER GROUNDING CAN

RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided. If it does not fit the available outlet, a correct

outlet should be installed by a qualified electrician.

Repairs to the cord set or plug MUST be made by a qualified electrician.

EXTENSION CORDS

If an extension cord must be used, be sure it is:

• a3-wireextensioncordthathasa3-bladegroundingplug,anda3-slotrecep-

tacle that will accept the plug on the product

• ingoodcondition

• nolongerthan50feet

• 14gauge(AWG)orlarger.(Wiresizeincreasesasgaugenumberdecreases.

12AWGand10AWGmayalsobeused.DONOTUSE16OR18AWG.)

The use of an undersized extension cord will cause voltage

to drop resulting in power loss to the motor and overheating.

Instead of using an extension cord, increase the working reach of the air hose by

attaching another length of hose to its end. Attach additional lengths of hose as

needed.

VOLTAGE AND CIRCUIT PROTECTION

Refer to the specification chart for the voltage and minimum branch circuit require-

ments.

Risk of Opertion. Certain air compressors can be operated on a

15 amp circuit if the following conditions are met.

1. Voltage supply to circuit must comply with the National Electrical Code.

2. Circuit is not used to supply any other electrical needs.

3. Extension cords comply with specifications.

4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.

NOTE: If compressor is connected to a circuit protected by fuses, use only

time delay fuses. Time delay fuses should be marked "D" in Canada and "T"

in the US.

If any of the above conditions cannot be met, or if operation of the compressor

repeatedly causes interruption of the power, it may be necessary to operate it from

a 20 amp circuit. It is not necessary to change the cord set.

10 - ENGN003568

OPERATION

KNOW YOUR AIR COMPRESSOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with

the location of various controls and adjustments. Save this manual for future

reference.

On(I)/Off(O) Switch

Safety

Valve

Tank

Pressure

Gauge Outlet

Pressure

Gauge

Regulator

Quick

Connect

DESCRIPTION OF OPERATION

Become familiar with these controls before operating the unit.

On(I)/Off(O) Switch: Place this switch in the On (I) position to provide automatic

power to the pressure switch and Off (O) to remove power at the end of each

use.

Pressure Switch (not shown): The pressure switch automatically starts the

motor when the air tank pressure drops below the factory set "cut-in" pressure.

It stops the motor when the air tank pressure reaches the factory set "cut-out"

pressure.

Safety Valve: If the pressure switch does not shut off the air compressor at its

"cut-out" pressure setting, the safety valve will protect against high pressure by

"popping out" at its factory set pressure (slightly higher than the pressure switch

"cut-out" setting).

Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pres-

sure in the tank.

Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure

available at the outlet side of the regulator. This pressure is controlled by the

regulator and is always less than or equal to the tank pressure.

Regulator: Controls the air pressure shown on the outlet pressure gauge. Turn

regulator knob clockwise to increase pressure and counterclockwise to decrease

pressure.

Cooling System (not shown): This compressor contains an advanced design

cooling system. At the heart of this cooling system is an engineered fan. It is

perfectly normal for this fan to blow air through the vent holes in large amounts.

You know that the cooling system is working when air is being expelled.

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