Porter-Cable PXCML224VW Bedienungsanleitung

PXCML224VW

www.portercable.com

OPERATING INSTRUCTIONS, SERVICE

CENTERS AND WARRANTY POLICY.

READ THESE INSTRUCTIONS

BEFORE USING THE PRODUCT.

INSTRUCTIONS DE FONCTIONNEMENT,

CENTRES DE SERVICES ET POLITIQUE DE

GARANTIE.

LIRE LES

INSTRUCTIONS AVANT D'UTILISER LE

PRODUIT.

INSTRUCTIVO DE OPERACIÓN, CENTROS

DE SERVICIO Y PÓLIZA DE GARANTÍA.

LÉASE ESTE INSTRUCTIVO

ANTES DE USAR EL PRODUCTO.

Français : Page 27

Español: Página 54

Air Compressor

Compresor de aire

Compresseur d’air

Instruction manual

Manuel d'instructions

Manual de instrucciones

2- ENG

GENERAL SAFETY RULES

This manual contains information that is important for you to know and understand.

This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an imminently

hazardous situation which, if not

avoided, will result in death or serious

injury.

Indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

Indicates a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Indicates a practice

not related to personal injury which,

if not avoided, may result in property

damage.

IMPORTANT SAFETY INSTRUCTIONS

This product contains chemicals known to the State of California

to cause cancer, and birth defects or other reproductive harm. Wash hands after

handling.

Some dust contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm such as asbestos and

lead in lead based paint.

To reduce the risk of injury, read the instruction manual.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical

contacts within the motor and

pressure switch to spark.

• Always operate the compressor

in a well ventilated area free

of combustible materials,

gasoline, or solvent vapors.

• If electrical sparks from

compressor come into contact

with flammable vapors, they may

ignite, causing fire or explosion.

• If spraying flammable materials,

locate compressor at least

20' (6.1m) away from spray

area. An additional length of

air hose may be required.

• Store flammable materials

in a secure location away

from compressor.

3- ENG

• Restricting any of the compressor

ventilation openings will

cause serious overheating

and could cause fire.

• Never place objects against

or on top of compressor.

• Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh

air to the ventilation openings.

• Operate compressor in a

clean, dry well ventilated area.

Do not operate unit in any

confined area. Store indoors.

• Unattended operation of this prod-

uct could result in personal injury

or property damage. To reduce the

risk of fire, do not allow the com-

pressor to operate unattended.

• Always remain in attendance with

the product when it is operating.

• Always turn off and unplug

unit when not in use.

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminants

can cause serious injury or death.

• Never use air obtained directly

from the compressor to supply

air for human consumption. The

compressor is not equipped with

suitable filters and in-line safety

equipment for human consumption.

• Exposure to chemicals in dust

created by power sanding,

sawing, grinding, drilling,

and other construction

activities may be harmful.

• Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and poisons.

• Work in an area with good cross

ventilation. Read and follow

the safety instructions provided

on the label or safety data

sheets for the materials you are

spraying. Always use certified

safety equipment: NIOSH/OSHA

respiratory protection or properly

fitting face mask designed for use

with your specific application.

4- ENG

HAZARD

RISK OF BURSTING

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission

published Release # 02-108 concerning air compressor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life is dependent

upon several factors, some of which include operating conditions, ambient

conditions, proper installations, field modifications, and the level of maintenance.

The exact effect of these factors on air receiver life is difficult to predict.

If proper maintenance procedures are not followed, internal corrosion to the

inner wall of the air receiver tank can cause the air tank to unexpectedly rupture

allowing pressurized air to suddenly and forcefully escape, posing risk of injury to

consumers.

Your compressor air tank must be removed from service by the end of the year

shown on your tank warning label.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drain air tank daily or after each use.

If air tank develops a leak, replace

it immediately with a new air tank

or replace the entire compressor.

• Modifications or attempted

repairs to the air tank. • Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

• Unauthorized modifications

to the safety valve or any

other components which

control air tank pressure.

• The air tank is designed to withstand

specific operating pressures.

Never make adjustments or

parts substitutions to alter the

factory set operating pressures.

Attachments & accessories:

• Exceeding the pressure rat-

ing of air tools, spray guns, air

operated accessories, tires,

and other inflatables can cause

them to explode or fly apart, and

could result in serious injury.

• Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.

5- ENG

Tires:

• Over inflation of tires could result in

serious injury and property damage. • Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate

tires can fill small tires very rapidly.

Adjust pressure regulator on air

supply to no more than the rating

of the tire pressure. Add air in small

increments and frequently use the

tire gauge to prevent over inflation.

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your compressor is powered by

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric shock.

• Never operate the compressor

outdoors when it is raining

or in wet conditions.

• Never operate compressor

with protective covers

removed or damaged.

• Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

Grounding Instructions paragraph

in the Installation section.

• Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

6- ENG

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when

using the compressor.

• Never point any nozzle or sprayer

toward any part of the body or

at other people or animals.

• Always turn the compressor

off and bleed pressure from

the air hose and air tank before

attempting maintenance,

attaching tools or accessories.

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such

as the compressor head, engine

head, engine exhaust or outlet

tubes, can result in serious burns.

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or your clothing.

• Never operate the compressor

with guards or covers which

are damaged or removed.

• Keep your hair, clothing, and

gloves away from moving parts.

Loose clothes, jewelry, or long hair

can be caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Any repairs required on this product

should be performed by authorized

service center personnel.

7- ENG

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your

compressor could lead to serious

injury or death to you or others.

• Review and understand all

instructions and warnings

in this manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the

air compressor at all times.

• Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Never defeat the safety

features of this product.

• Equip area of operation

with a fire extinguisher.

• Do not operate machine

with missing, broken, or

unauthorized parts.

HAZARD

RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

• A portable compressor can fall

from a table, workbench, or roof

causing damage to the compressor

and could result in serious injury

or death to the operator.

• Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position. Use

additional air hose to reach high

locations.

HAZARD

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oil can leak or spill and could result

in fire or a breathing hazard. Spilled

oil may cause a slip and fall. Oil

leaks will damage carpet, paint or

other surfaces in vehicles or trailers.

• Always place compressor on a

protective mat when transporting to

protect against damage to vehicle

from leaks. Remove compressor

from vehicle immediately upon

arrival at your destination.

RISK OF SERIOUS INJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

8- ENG

HAZARD

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result

from attempting to lift

too heavy an object.

• The compressor is too heavy to be

lifted by one person. Obtain assis-

tance from others before lifting.

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions and duration

of use, noise from this product

may contribute to hearing loss.

• Always wear certified safety

equipment: ANSI S12.6

(S3.19) hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

SPECIFICATION CHART

Model No. PXCML224VW

Running Horsepower 1.5 *

Bore 1.89" (48.0 mm)

Stroke 1.5" (38.0 mm)

Voltage 120

Hz-Single Phase 60

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (Gallon) 24 (90.8 liters)

Maximum Air Pressure 135 PSI

Approximate Cut-in Pressure 105 PSIG

Approximate Cut-out Pressure 135 PSIG

SCFM @ 40 PSIG 4.5 *

SCFM @ 90 PSIG 4.0 *

* Tested per ISO 1217

Refer to Glossary for abbreviations.

GLOSSARY

Air Filter

Porous element contained within a

metal or plastic housing attached to

the compressor cylinder head which

removes impurities from the intake air of

the compressor.

Air Tank

Cylindrical component which contains

the compressed air.

Check Valve

Device that prevents compressed air

from flowing back from the air tank to

the compressor pump.

Cut-In Pressure

The low pressure at which the motor will

automatically restart.

Cut-Off Pressure

The high pressure at which the motor

will automatically shut off.

Electric Motor

Device which provides the rotational force

necessary to operate the compressor pump.

9- ENG

DUTY CYCLE

This air compressor pump is capable of running continuously. However, to prolong

the life of your air compressor, it is recommended that a 50% average duty cycle be

maintained; that is, the air compressor pump should not run more than 30 minutes in

any given hour.

ACCESSORIES

Accessories for this unit are available at the store the unit was purchased.

The use of any other accessory not recommended for use with this tool could

be hazardous. Use only accessories rated equal to or higher than the rating of

the air compressor.

NPT (National Pipe Thread)

A seal thread tape must be used to

provide a leak-free seal on pipe threaded

connections.

Pressure Regulator Knob

Regulates the outgoing pressure from

the air outlet to the tool. It is possible to

increase or decrease the pressure at the

outlet by adjusting this control knob.

Pressure Switch

Automatically controls the on/off

cycling of the compressor. It stops the

compressor when the cut-off pressure

in the tank is reached and starts the

compressor when the air pressure drops

below the cut-in pressure.The pressure

switch will not automatically start and

control the compressor unless the

manual AUTO/Off Switch is in the

AUTO position.

PSI (Pounds Per Square Inch)

Measurement of the pressure exerted

by the force of the air. The actual PSI is

measured by a pressure gauge on the

compressor.

Pump

Produces the compressed air with a

reciprocating piston contained within the

cylinder.

Regulator Pressure Gauge

Displays the current line pressure. Line

pressure is adjusted by rotating the

pressure regulator knob.

Pressure Relief Valve

Prevents air pressure in the air tank from

rising over a predetermined limit.

SCFM (Standard Cubic Feet Per Minute)

A unit of measure of air delivery.

Tank Pressure Gauge

Indicates the pressure in the air tank.

Thermal Overload Switch

Automatically shuts off the compressor

if the temperature of the electric motor

exceeds a predetermined limit.

10- ENG

OVERVIEW

The basic components of the air compressor are the electric motor, pump,

pressure switch, and tank. (Figure 1)

The Electric Motor (A) powers the pump. The electric motor is equipped with

an overload protector and an automatic reset. If the motor becomes overheated,

the overload protector will shut it down to prevent damage to the motor.

The motor must be allowed to cool down before restarting. To reset the motor

overload toggle/turn the pressure switch AUTO/OFF lever to the OFF position

and unplug the unit from the power outlet. Allow 10 minutes (minimum) for motor

overload cut-out to cool and reset. Unit can then be plugged in and re-started.

The Pump (B) compresses the air and discharges it into the tank.

The Tank (C) stores the compressed air.

The Pressure Switch (D) shuts down the motor when the air pressure in the tank

reaches the cut–out pressure. As compressed air is used and the pressure level

in the tank drops to the cut–in pressure, the pressure switch restarts the motor

automatically, without warning, and the pump resumes compressing air.

Drain Valve (E) Condensation will accumulate in the tank. To prevent corrosion

of the tank from the inside, this moisture must be drained at the end of every

workday.

8" Wheel (2) (F)

Rubber Foot (2) (G)

Figure 1

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