Poulan Pro 424009 Betriebsanleitung

REPAIR PARTS MANUAL

MODEL:

PXT16542

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so

can result in serious injury.

IMPORTANT MANUAL DO NOT THROW AWAY

424009 10.27.08 SBW Printed in the U.S.A.

5000

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “TRACTOR”

• MODEL NUMBER - “PXT16542 (96016001900)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING ............................................................................................................12-13

DECALS..................................................................................................................... 14

SEAT ..........................................................................................................................15

MOWER DECK .....................................................................................................16-17

MOWER LIFT.............................................................................................................18

WARRANTY..............................................................................................BACK PAGE

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

SCHEMATIC

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK/WHITE

BLACK

BLUE

BROWN

BLACK

GRAY

BLACK

DIONELOS

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

GA1

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

SCH03

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

STATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

L02

79 21

27 42

With Service Minder Option

Without Service Minder Option

With Ammeter Option

Without Ammeter Option

D.C. AMPERES

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

ELECTRICAL

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 176689 Box Battery

16 176138 Switch Interlock

21 175688 Harness Asm Light w/4152j

22 4152J Bulb Light #1156

24 421299 Cable Battery 6 Ga. 11" Red

25 421297 Cable Battery

26 175158 Fuse 20 AMP

27 73510400 Nut Keps Hex 1/4-20 unc

28 421298 Cable Ground 6 Ga. 12" Black

29 192749 Switch Seat

30 193350 Switch Ign

33 411935 Key/Chain

34 110712X Switch Light/Reset

40 197428 Harness Ign

41 71110408 Bolt Blk Fin Hex 1/4-20

42 131563 Cover Terminal Red

43 192507 Solenoid

48 140844 Adapter Ammeter

52 141940 Protection Wire Loop

79 175242 Socket Asm. Bulb Twistlock

90 180449 Cover Terminal Battery

92 196615 Harness Pigtail

93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse ROS

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

ELECTRICAL

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

CHASSIS

209

142

209

142

209

208 11

208

145

209

205

chassis-stlt_alpha_4_r1

209

208

207

212

278

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

CHASSIS

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

1 174619 Chassis

2 176554 Drawbar, Stretch

5 155272 Bumper, Hood/Dash

9 193510X010 Dash

10 72140608 Bolt, Carriage 3/8-16 x 1

11 174996 Panel Dash LH

13 172105X010 Panel Slkscr Dash RH

17 187559X505 Hood

18 184921 Bumper Hood

24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

25 19131312 Washer 13/32 x 13/16 x 12 Ga.

26 73800600 Nut Lock Hex w/Ins 3/8-16 unc

28 187598 Grille/Lens Asm. (Include Key Nos. 29 and 212)

29 187567X599 Lens Grille Bar

30 192526X505 Fender

31 136619 Bracket Fender Repl 109873X

33 179716X505 Footrest Pnt LH

34 179717X505 Footrest Pnt RH

35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT

38 175710 Bracket Asm. Pivot Mower

39 187568 Bracket Pivot

64 154798 Dash Lower

142 175702 Plate Reinforcement

145 409167 Rod Pivot Chassis/Hood

205 17490608 Screw Thdrol 3/8-16 x 1/2

207 17670508 Screw 5/16-18 x 1/2

208 17670608 Screw Thdrol 3/8-16 x 1/2

209 17000612 Screw Hex Wsh Thdrol 3/8-16

212 187569 Insert Lens Reflect

278 416358 Screw #10 x 0.750 BOS Thread

--- 5479J Plug Button Blk 359 Dia Choke

- - 187801 Plug Dome Plastic

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

DRIVE

112

120

78 76

19 24

253

36 35

56 55

113

52 30

32 30

80 4

26 26

150

151

202

120

156

165

168

166

163

159

161

198 158

112 83

162

169

197

116

170

212

drive-stlt_Peerless_fender_8_r1

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle Peerless 206-545C

(Order parts from transaxle

manufacturer)

2 146682 Spring Return Brake T/a Zinc

3 123666X Pulley Transaxle 18" Tires

4 12000028 Ring Retainer # 5100-62

5 121520X Strap Torque 30 Degrees

6 17060512 Screw 5/16-18 x 3/4

8 192706 Rod Shift Fender Adjust Lt

10 76020416 Pin Cotter 1/8 x 1 Cad

11 105701X Washer Plate Shf 388 Sq Hole

13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch

14 10040400 Washer Lock Hvy Helical

15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5

16 73800500 Nut Lock Hex w/Ins 5/16-18

18 74780616 Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5

19 73800600 Nut Lock 3/8-16 unc

21 106933X Knob

22 130804 Rod Brake Blk Zinc 26 840

24 73350600 Nut Hex Jam 3/8-16 unc

25 106888X Spring Rod Brake 2 00 Zinc

26 19131316 Washer 13/32 x 13/16 x 16 Ga.

27 76020412 Pin Cotter 1/8 x 3/4 Cad

28 175765 Rod Brake Parking LT/YT

29 71673 Cap Brake Parking

30 174973 Bracket Mtg Transaxle

32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4

34 175578 Shaft Asm Pedal Foot

35 120183X Bearing Nylon Blk 629 Id

36 19211616 Washer 21/32 x 1 x 16 Ga.

37 1572H Pin Roll 3/16 x 1"

38 179114 Pulley Composite Flat

39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr. 5

41 175556 Keeper Belt Flat Idler

47 127783 Pulley Idler V Groove Plastic

48 154407 Bellcrank Asm

49 123205X Retainer Belt Style Spring

50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5

51 73680600 Nut Crownlock 3/8-16 unc

52 73680500 Nut Crownlock 5/16-18 unc

53 199652 Link Clutch

55 105709X Spring Return Clutch 6 75

56 17060620 Screw 3/8-16 x 1-1/4

57 138255 V-Belt Ground Drive

62 8883R Cover Pedal Blk Round

63 175410 Engine Pulley

64 173937 Bolt Hex

65 10040700 Washer Lock Hvy Hlcl Spr 7/16

66 154778 Keeper Belt Engine Foolproof

69 142432 Screw Hex Wsh HiLo 1/4 x 1/2 unc

70 134683 Guide Belt Mower Drive RH

74 137057 Spacer Axle

75 121749X Washer 25/32 x 1 1/4 x 16 Ga.

76 12000001 E-ring #5133-75

77 123583X Key Square 2 0 x 1845/1865

78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

79 2228M Key Woodruff #9 3/16 x 3/4

80 131486 Arm Shift

81 165594 Shaft Asm Cross Tapered PMST/20

82 165711 Spring Torsion T/a

83 19171216 Washer 17/32 x 3/4 x 16 Ga.

84 166228 Link Transaxle

85 150360 Nut Lock Center 1/4-28 FNTHD

89 192053X428 Console Shift STLT

96 4497H Retainer Spring 1"

112 19091210 Washer 9/32 x 3/4 x 10 Ga.

113 127285X Strap Torque LT

116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1

120 73900600 Nut Lock Flg. 3/8-16 unc

150 175456 Spacer Retainer

151 19133210 Washer 13/32 x 2 x 10

156 166002 Washer Srrted 5/16ID x 1.125

158 165589 Bracket Shift Mount

159 183900 Hub Tapered Flange Shift Lt

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4

162 73680400 Nut Crownlock 1/4-20 unc

163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

165 165623 Bracket Pivot Lever

166 17490510 Screw 5/16-18 x 5/8

168 165492 Bolt Shoulder 5/16-18 x .561

169 165580 Plate Fastening

170 187414 Keeper Belt Transaxle Gear

197 169613 Nyliner Snap-In

198 169593 Washer Nyliner

202 72110614 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5

212 145212 Nut Hexflange Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19

ENGINE

OPTIONAL EQUIPMENT

Spark Arrester

13 4

engine-stlt_bs_11

109

114

111

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