Poulan Pro 96042008800 Betriebsanleitung

REPAIR PARTS MANUAL

MODEL:

PB18542LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

READ THIS MANUAL AND FOLLOW

ALL WARNINGS AND SAFETY IN-

STRUCTIONS. FAILURE TO DO SO

CAN RESULT IN SERIOUS INJURY.

IMPORTANT MANUAL DO NOT THROW AWAY

426324 01.22.09 BAD Printed in the U.S.A.

03076

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

DECALS

KEY PART

NO. NO. DESCRIPTION

1 408948 Decal, Fenser SD LH

2 426688 Decal, Replacement

3 408820 Decal, Engine HP

4 170563 Decal, Warning

5 408949 Decal, Fender SD RH

6 411658 Decal, Fender Warning (E&F)

7 423398 Decal, Ins Str Wh

8 408794 Decal, Side Panel

9 172740 Decal, Fender

10 160396 Decal, V-Belt Sch.

11 402436 Decal, Dash Lower

12 186163 Decal, Hood RH

14 186164 Decal, Hood LH

15 145005 Decal, Caution, Battery

- - 193226X428 Pad Footrest LH

- - 193227X428 Pad Footrest RH

- - 426797 Manual,Operator's,English&French

- - 426324 Manual, Parts, English & French

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Tire Valve

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front (Service item only)

5 106732X421 Rim Assembly, 6" Front

6 278H Fitting, Grease (Front wheel only)

7 9040H Bearing, Flange (Front wheel only)

8 106108X421 Rim Assembly, 8" Rear

9 420531 Tire, Rear

10 7152J Tube, Rear (Service item only)

11 104757X421 Cap, Hub Axle

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

5,8

4,10

3,9

wheel_1

KEY PART

NO. NO. DESCRIPTION

WHEELS & TIRES

712

14 615

11 11

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

SCHEMATIC

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3AMPDC@3600RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

79 21

T02K

With 12V Outlet Option

103

With Service Minder Option

4646

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

ELECTRICAL

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 193228 Box Battery

16 176138 Switch Interlock

21 183759 Harness Asm Light w/4152j

22 4152J Bulb Light #1156

25 421894 Cable Starter

26 175158 Fuse 20 AMP

27 73510400 Nut Keps Hex 1/4-20 unc

28 198885 Cable Ground 22" Black

29 192749 Switch Seat

30 193350 Switch Ign

33 411935 Key/Chain

34 110712X Switch Light/Reset

40 401098 Harness Ign Dash

41 17720408 Bolt Blk Fin Hex 1/4-20 x 1/2

42 131563 Cover Terminal Red

43 192507 Solenoid

55 17060512 Screw 5/16-18 x 3/4

71 400449 Harness IGN Chassis

79 175242 Socket Asm. Bulb Twistlock

87 197802 Switch Interlock Clutch Cable

90 400725 Cover Terminal Battery

92 196615 Harness Pigtail

93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse ROS

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

ELECTRICAL

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

CHASSIS

181

194

236

183

152

159

180

162

196

287 138

182

176

175

177

130

151

159

189

159

228

194

228

137

208

207

186

176

235

150

217

Chassis-tex_ELITE-SV PRO_11_r3

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

CHASSIS

2 412282 Drawbar Lower

5 197783X428 Dash

14 183393X428 Hood

15 183834X599 Lens Grille LH

18 183395X428 Grille

25 183835X599 Lens Grille RH

36 17060512 Screw 5/16-18 x 3/4

37 414872X428 Fender

58 412280 Drawbar Upper

68 17490508 Screw Thdrol 5/16-18 x 1/2

130 416358 Screw #10 x 0.750

137 184921 Bumper Hood

138 193224X428 Cupholder

150 184322 Duct Heat Hood

151 407807 Bracket Pivot

152 194329 Shield Browning/Debris

159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2

175 193243 Crossmember

176 400776 Screw 10-24 x 5/8 Wshd Qdrx

177 195228 Bushing Steering

180 194260 Chassis

181 193102X428 Bushing Mtg. Fender Crgo.

182 193057 Dash Lower

183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4

186 183829X428 Insert Grille

189 17000512 Screw 5/16-18 x 3/4

194 73900500 Nut Lock Hex Flange 5/16-18

196 414581 Console Asm. Deck Lift

207 183833 Bezel Grille RH

208 183832 Bezel Grille LH

217 409167 Rod Pivot Hood

228 195161 Stud Fastener

235 406129 Spacer Fender

236 73930500 Nut Center Lock 5/16-18

287 17600406 Screw 1/4-20 x 3/8

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

DRIVE

185

165 166

64 188

172

125

161

203

184 221

167

160

134

192

157

141

140

139 202

232

175

192 176

178

174

22 166

15 159

195

125

158

1183

205

155

193

186

189

187

190

116

drive-tex_peerless_fender_28

233

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

DRIVE

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle, Peerless 206-565

2 123583X Key Square

15 19131316 Washer 13/32 x 13/16 x 16 Ga.

17 197297 Spring, Brake

22 197660 Rod Shift

23 171674 Knob

26 197455 Spring Brake RTN

29 197267 Rod, Brake

33 12000001 Ring E

35 197722 Rod, Brake, Park

37 121749X Washer 25/32 x 1-1/4 x 16 Ga.

42 8883R Cover, Foot Pedal

49 72110614 Bolt

50 194327 Pulley Idler Flat

51 73900600 Lock Nut 3/8-16

52 194326 Idler V-Groove

56 194346 V-Belt, Drive

61 123666X Pulley Transaxle

64 196200 Shaft Asm. Pedal Brake Control

70 193225X428 Console

73 74490544 Bolt 5/16-18 Gr. 5

74 142432 Screw 1/4 x 1/2

116 73900500 Nut Lock Hex Flange 5/16-18

125 17000512 Screw 5/16-18 x 3/4

134 197857 Arm Shift

139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch

140 10040400 Washer Lock Hvy Helical 1/4

141 19091210 Washer 9/32 x 3/4 x 10 Ga.

155 12000028 Ring Retainer

157 105701X Washer Plate Shf

158 194352 Keeper T/A

159 76020412 Pin Cotter 1/8 x 3/4

160 169484 Retainer Clip

161 105709X Spring, Return, Clutch

165 196212 Busing Shaft Brake Hand Control

166 197290 Nut Push .625

167 405257 Latch Brake Parking

172 197657 Strap Torque LH

174 197289 Nut Push

175 197858 Shaft Asm Shift

176 196214 Arm Clevis Rod Shift

178 197456 Spring Shift

183 137057 Spacer, Axle

184 198403X505 Handle Parking Brake

185 72110622 Bolt

186 194321 Spacer Retainer

187 19133210 Washer

188 194323 Link Clutch Ground Drive

189 194317 Bellcrank Ground Drive

190 194318 Keeper Bellcrank Ground Drive

192 150360 Nut Lock Center 1/4-28

193 17060512 Screw 5/16-18 x 3/4

195 197332 Bracket Brake Rod

202 197859 Link Shift

203 19111116 Washer 11/32 x 11/16 x 16 Ga.

205 121748X Washer 25/32 x 1-5/8 x 16 Ga.

221 403187 Retainer Spring Clip Handle

232 74780716 Bolt 7/16-14 x 1 Gr. 5

233 405296 Washer Serrated

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

53 8

steering-tex_STDHRS_7

74 74

13 22

REPAIR PARTS

TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88

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