Power Fist 8843583 Bedienungsanleitung

V1.0 8843583

Please read and understand all instructions before use. Retain this manual for future

reference.

AIR HAMMER

LONG BARREL

8843583 Long Barrel Air Hammer V1.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Air Inlet 1/4 in.

Pressure Range 90 PSI

Air Consumption @ 90 PSI 5.5 CFM

Blows per Minute 3,000 BPM

Stroke Length 2-5/8 in.

Min. Hose Size 3/8 in.

Material Die-cast Aluminum Housing

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or

death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that

will result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may

result in minor or moderate injury if proper practices are not

taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice

will result in equipment or property damage, but not personal

injury.

V1.0 Long Barrel Air Hammer 8843583

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INTRODUCTION

The Long Barrel Air Hammer is good for cutting metals, chipping and

scraping surfaces for autobody work and home renovation.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection

and maintenance instructions.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

3. Store unused tools properly in a safe and dry location to prevent rust

or damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or

liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. The tool may contain high pressure. Use safety glasses and gloves for

protection during operation. Keep hands clear of the exposed rubber

portions of the hose.

3. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

4. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

5. Wear protective clothing designed for the work environment and tool.

8843583 Long Barrel Air Hammer V1.0

4 For technical questions call 1-800-665-8685

6. Non-skid footwear is recommended to maintain footing and balance in

the work environment.

7. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

8. Wear a NIOSH approved respirator when working on materials that

produce hazardous fumes, dust or particulate matter.

9. This tool can cause hearing damage. Wear hearing protection gear with an

appropriate Noise Reduction Rating to withstand the decibel levels.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating the tool. Proper footing and balance

enables better control in unexpected situations.

4. Securely hold this tool using both hands. Using a tool with only one

hand can result in loss of control.

5. Keep your fingers away from the trigger/switch while carrying the tool,

attaching an air hose or an accessory. Lock the trigger/switch safety if

available.

6. Avoid unintentional starts. Be sure that the regulator/throttle switch is

in the neutral or OFF position when not in use and before connecting it

to any air source.

7. Never point the air stream or tool at any point of your body, other people

or animals. Debris and dust ejected at high speed can cause an injury.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use this

tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function.

Do not modify or alter this tool or use it for an unintended purpose.

2. Do not use the tool if any parts are damaged, broken or misplaced.

Repair or replace the parts.

V1.0 Long Barrel Air Hammer 8843583

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3. Before using this tool, make sure you know the work area and material

you are working on. Make sure you do not accidentally puncture pipes,

pressurized containers or electrical cables.

4. Keep hands and other body parts away from the chisel to avoid injury.

5. Only use with accessories rated to handle the forces exerted by this

tool during operation. Accessories not designed for the forces

generated may break and forcefully launch pieces.

6. The chisels will become hot while chipping. Allow the chisels to

completely cool before touching.

7. When chipping in a potentially explosive environment, use a spark

resistant chisel (usually made of beryllium copper).

8. Replace chisels that are worn or blunt at the cutting edge or shank. A

damaged chisel may damage the air hammer, reduce efficiency and

increase vibration. A chisel that breaks during use can cause an injury.

9. Do not store chisels below 0°C (32°F). Freezing temperatures may cause

hardened steel to become brittle. A brittle chisel may shatter or break

and cause an injury.

10. Do not cover the air vents.

AIR TOOL PRECAUTIONS

1. Use only clean and dry compressed air as a power source.

Contaminated or moist air will gradually damage the tool.

2. Install an in-line shutoff valve or regulator to allow immediate control over

the air supply in an emergency, even if a hose is ruptured.

3. Discontinue tool use if it does not work properly or air is leaking. Tag

or mark the tool as ‘defective’ or ‘out of service’ until repaired.

4. Check the manufacturer’s maximum pressure rating for air tools and

accessories. Compressor outlet pressure must be regulated to never

exceed the maximum pressure rating of the tool (see Specifications).

Exceeding the maximum PSI rating can create a bursting hazard,

causing injury and property damage.

5. Attach all accessories properly to the tool before connecting the air

supply. A loose accessory may detach or break during operation.

6. Never use oxygen, combustible gas or any other bottled gas as a

power source. Any power source other than an air compressor could

cause an explosion and serious personal injury.

8843583 Long Barrel Air Hammer V1.0

6 For technical questions call 1-800-665-8685

7. Turn OFF the valve and discharge any remaining air pressure after each

use or before adjusting the tool.

8. Do not leave the air tool unattended with its compressed air supply on.

Turn off the compressed air supply and bleed the air tool of any

remaining compressed air before leaving the air tool unattended.

9. Serious injury may occur from loose debris being propelled at high speeds

from the compressed air stream. Always wear OSHA approved safety glasses

to protect the eyes during operation of the air compressor.

10. Always turn off the air compressor and drain tank pressure completely

before attempting maintenance or attaching air tools. Release pressure

slowly from the system.

11. Serious injury or death may occur from inhaling compressed air. The air

stream may contain carbon monoxide, toxic vapors or solid particles.

Never inhale compressed air directly from the pump or air tool.

POWER TOOL PRECAUTIONS

1. Do not use any power tool with a malfunctioning power switch or control.

A power tool that fails to respond to the controls is dangerous and can

cause an injury. A qualified technician must repair and verify the power

tool is operating correctly, before it can be used.

2. Avoid unintentional starts. Ensure the switch is off when connecting to

the power source.

3. Disconnect the power source before installing or servicing the tool.

4. Never force the tool. Excessive pressure could break the tool, resulting

in damage to your workpiece or serious personal injury. Excessive

pressure is the cause if your tool runs smoothly under no load, but

roughly under load.

5. Only use an accessory that exceeds the Beats Per Minute rating (see

Specifications). Ensure the accessory is tightly installed.

6. Before using the tool on a workpiece, test the tool by running it at the

highest no load speed for at least 30 seconds in a safe position. Stop

immediately if there is any abnormal vibration or wobbling. Check the

tool to determine the cause.

7. Never touch the tool accessory or workpiece during or immediately

after use. They may be hot and could inflict a burn injury.

8. Never use a tool with a cracked or worn tool accessory. Change the

tool accessory before using it.

V1.0 Long Barrel Air Hammer 8843583

Visit www.princessauto.com for more information 7

9. Do not place the tool down until the tool’s accessory has stopped moving.

The accessory may catch the surface of work material and wrench itself

free, causing injury to the user or others in the work area.

10. Be aware of wiring below the material. The tool may contact hidden

electrical wiring when performing an operation. The tool’s exposed

metal surfaces may convey a shock to the operator from a ‘live’ wire.

11. Gum and wood pitch hardened on an accessory slows the tool and

increases the potential for kickback. Remove the accessory from the

tool, then clean it with gum and pitch remover, hot water or kerosene.

Never use gasoline. Allow to dry before use. Discard the accessory if

the gum or pitch cannot be removed.

AIR HOSE PRECAUTIONS

1. Inspect the tool's air hose for cracks, fraying or other faults before

each use. Discontinue use if the air hose is damaged or hissing is heard

from the air hose or couplers. Replace the defective air hose.

2. Do not allow people, mobile equipment or vehicles to pass over the

unprotected air hose. Position the air hose away from high traffic

areas, in a reinforced conduit or place planks on both sides of the air

hose to create a protective trench.

3. Prevent damage to the air hose by observing the following:

a. Never carry the tool by the air hose.

b. Keep the air hose behind the tool and out of the tool's work path.

c. Keep the air hose away from heat, oil, sharp edges or moving parts.

d. Do not wrap the air hose around the tool as sharp edges may

pierce or crack the air hose. Gently coil the hose and either hang

on a hook or fasten with a device to keep hose together when

storing.

4. A damaged or disconnected air hose under pressure may whip around

and inflict personal injury or damage the work area. Secure the

compressor's air hose to a fixed or permanent structure with clamps or

cable ties.

COMPRESSOR/TANK PRECAUTIONS

DANGER! Do not use an air tank beyond its expiration date. A tank rupture

or explosion may kill or cause a serious injury to yourself or a bystander.

Disable and discard the air tank according to the your municipality by-laws.

8843583 Long Barrel Air Hammer V1.0

8 For technical questions call 1-800-665-8685

1. Never drill into, weld, patch or modify the air tank. Immediately replace the

tank or compressor if an air leak develops. The leak may lead to a rupture.

2. Never make adjustments to the components that control tank pressure.

Serious injury or death may occur if modifications are made to the

pressure switch, safety relief valve or other components that control

the tank pressure.

3. Check operation of the pressure relief valve on a regular basis and

never operate without a factory approved pressure relief valve. Do not

make alterations to the factory operating pressure settings.

VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to

vibration may cause temporary or permanent physical injury. Take

frequent breaks when using the tool.

2. If you feel any medical symptoms related to vibrations (such as

tingling, numbness, and white or blue fingers), seek medical attention

as soon as possible.

3. Wear suitable gloves to reduce the effects of vibration.

4. DO NOT use this tool before consulting a physician if one of the

following applies:

a. Pregnant

b. Impaired blood circulation

to the hands

c. Past hand injuries

d. Nervous system disorders

e. Diabetes

f. Raynaud's Disease

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the contents are included.

Contents: • Long Barrel Air Hammer • Spring Retainer

• Chisels x 5 • Male Plug

V1.0 Long Barrel Air Hammer 8843583

Visit www.princessauto.com for more information 9

IDENTIFICATION KEY

A Retainer Spring

B Cylinder

C Trigger

D Air Inlet

E Air Regulator

F Chisel, Ripper

G Chisel, Bushing Cutter

H Chisel, Tapered Punch

I Chisel, Flat Punch

J Chisel, Weld Buster/Bolt Cutter

ASSEMBLY & INSTALLATION

Letter references in parenthesis (A) refer to the included Identification Key.

INSTALL AIR BODY PLUG

Prepare a standard 1/4 in. NPT male air body plug (sold separately) for use

with your tool.

1. Wrap the external threads of the air body plug with sealant tape.

a. Wrap tape in a clockwise direction so it will not unravel.

b. Do not tape all the threads. Leave several leading threads

unwrapped for easier alignment.

2. Screw the air body plug into the tool's air inlet (D) and tighten with a

wrench until snug.

3. Run the compressor at a low volume and check the connection for air

leaks. Do not use the tool until all air leaks are repaired or the faulty

component is replaced.

IMPORTANT! Vibration may cause failure if a quick coupler is connected directly

to the air tool. To overcome this, connect a leader hose to the tool. A quick

coupler may then be used to connect the leader hose to the air line hose.

INSTALL THE SPRING RETAINER AND CHISEL

1. Remove the internal packing grease from the tool before the first use.

See Air Tool Lubrication for instructions.

2. Disconnect the tool from its air source and discharge any residual air before

attaching or changing chisels or accessories.

Fig. 1

8843583 Long Barrel Air Hammer V1.0

10 For technical questions call 1-800-665-8685

3. Remove by unscrewing the spring retainer (A) using the inner lug.

4. Select your chisel (F to J). Make sure it is in good working condition and

will not shatter or break while in use.

5. Push the chisel into the air hammer until seated.

6. Slide the retainer spring over the chisel, then screw it onto the

cylinder’s (B) threads until seated. Twist the coil by the front lug. It will

spread the coils out slightly, making it easier to thread.

7. Pull on the chisel to confirm it is locked into place.

8. Test the chisel placement by running the tool at no load for approximately

30 seconds. Point the chisel in a safe direction in case it is ejected from the

air hammer.

OPERATION

PRESSURE DROP

Apply the air consumption and pressure rate numbers to the tool’s air inlet, not

the compressor’s outlet. Calculate the pressure drop for your air supply set-up

and increase the compressor outlet pressure to compensate. Make sure you do

not exceed the maximum pressure for any part of your air supply system.

Installing a pressure gauge at the tool inlet is the best way to measure the

air pressure and adjust the compressor’s output.

TOOL OPERATION

1. Ensure the regulator switch is in the neutral or OFF position.

2. Connect the tool to the air source.

3. Turn the compressor regulator to the desired air pressure (see

Specifications).

4. Power is increased or decreased by adjusting the air flow with the

regulator (E) at the handle’s base.

5. Firmly grip the air hammer with both hands and place the chisel

against the workpiece.

6. Squeeze the trigger (C) and slowly move along the workpiece. Do not

force the air hammer; let the tool do the work.

7. If the chisel is not performing well, turn off the tool and examine the

chisel to see if it is dull. Replace with a sharp chisel. Remember that

sharp tools are safer than ones that have become dull.

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