Powis Parker Fastback 8x Bedienungsanleitung
MODEL 8x
DOCUMENT BINDER
ServiceManual
ii FB8X Service Manual Rev. C, 9/28/10
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Copyright Information
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Copyright Powis Parker Incorporated 2004
All Rights Reserved.
No part of this document may be photocopied, reproduced in any form, or translated into another language without prior written
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Warranty
The information contained in this document is subject to change without notice.
Powis Parker makes no warranty of any kind with respect to this information. Powis Parker specifically disclaims the implied warranty of
merchantability and fitness for a particular purpose.
PPI shall not be liable for any direct, indirect, incidental, consequential, or other damage alleged in connection with the furnishing or use
of this information.
Notice
Changes are periodically made to this document. Revisions, changes, any technical inaccuracies, and typographical errors will be
corrected in any subsequent editions.
FB8X Service Manual Rev. C, 9/28/10 iii
CONTENTS
1 SUMMARY
2 OVERVIEW
2.1 Main Components of the FB8x
2.2 Diagram of the User Menu
2.3 System Block Diagram
2.4 Specifications
2.5 Bind Media
2.6 Getting the Best Bind Quality
2.7 Contacting Technical Support
3 REQUIRED SERVICE TOOLS
3.1 Hand Tools
3.2 Tools to Service the Heaters
3.3 Tools for Flash Upgrade of the Microcontroller
3.4 Tools needed to inspect the Controller Assembly
3.5 Cleaning Supplies
4 TROUBLESHOOTING
4.1 Power Problems
4.2 Error Messages
4.3 Machine Errors
4.4 Display Problems
4.5 Poor Bind Quality
5 SERVICE MENU
5.1 Accessing the Service Menu
5.2 Diagram of the Service Menu
5.3 Service Menu Descriptions
5.4 Testing and Calibration
5.4.1 Measuring the Heater Temperature
5.4.2 Checking the Sensors
5.4.3 Calibrating the Sensors, the Switches, and the Carriage Assembly
5.4.4 Entering the A_HI/A_LO values
5.4.5 Checking Motor Functions
5.4.6 Checking the Resistance of the Heater Sensors
5.4.7 Checking the Resistance of the Heater Power Connectors
iv FB8X Service Manual Rev. C, 9/28/10
6 SERVICE AND CALIBRATION PROCEDURES
(This section contains detailed procedures for removing and installing the specified component on the FB8x)
6.1 Covers
6.1.1 Left Cover
6.1.2 Right Cover
6.1.3 Front Cover
6.2 Cooling Rack
6.3 Controller Assembly
6.3.1 Inspecting the Controller Assembly
6.3.2 Removing and Installing the Controller Assembly
6.3.3 Changing the Fuses
6.4 Carriage Drive
6.5 Bender Drive
6.6 Sensors
6.6.1 Strip Present PCA
6.6.2 Book Emitter PCA
6.6.3 Book Detector PCA
6.7 Switches
6.7.1 Carriage Home Switch
6.7.2 Carriage Clamp Switch
6.8 Display
6.9 Heater Assemblies
6.9.1 Bender Assembly
6.9.2 Carriage Assembly (Back Heater)
6.9.3 Spine Assembly
6.10 Fan
6.11 Jaw Assembly
6.12 Replacing Grip Tape
7 UPGRADING FIRMWARE
7.1 Tools Required
7.2 Upgrading Firmware Procedure
8 SERVICE KIT PART NUMBERS
9 SERVICE KIT PICTURES
10 PICTURES OF FB8x PARTIALLY EXPLODED
CONTENTS
FB8X Service Manual Rev. C, 9/28/10 Page 1
SUMMARY
1
The newly redesigned Fastback Model 8x makes service and repair
easier than ever. While in outward appearance it looks very similar
to its predecessor, the Model 8 binder, you will find that beneath the
covers the binder has been dramatically simplified and improved. This
manual will guide you through the various routines needed to service
this machine. It will provide you with diagrams of the User Menu,
Service Menu, and Electrical Connectivity, as well as a complete list
of Service Parts and pictures of the machine partially exploded. This
manual will introduce you to the Service Menu and various functions
to test Heaters, Sensors, and Mechanisms. It will guide you through
the process of upgrading the Firmware using your computer. The
manual will provide you with a troubleshooting chart to quickly and
accurately diagnose and solve common problems, and it will tell you
how to perform routine service procedures, and how to disassemble
and reassemble the machine correctly and efficiently. In all, this
manual will tell you everything you need to know to keep the machine
binding and the customer happy.
The process by which the Model 8x binds documents has not
changed. The Model 8x has three heaters located in the binding
recess that heat the adhesive coating on the Lx-Strip or the spine on
the Halfback Cover, and adhere it to the spine, front, and back of the
document. These three heaters are called the Bender Heater, the
Spine Heater, and the Back Heater. They have been upgraded from
the previous versions with additional temperature sensing elements
that will allow the heaters to better regulate temperature.
The Model 8x binder has two sensors, the Book Sensor and the
Strip Sensor, designed to detect the presence of the document and
the strip when they are inserted in the binding recess. While the
Book Sensor determines only the presence of the book, the Strip
Sensor will sense the presence of a strip and determine whether you
are using the correct width strip for the document you are binding.
The binder is also equipped with encoders and switches that
determine the thickness of the document you are binding and the
pressure the Carriage Assembly must clamp the document to achieve
the best possible bind without overexerting the motors or any of the
other mechanical parts.
After giving the new Model 8x a few test binds you will find that the
improvements made to the binder will provide the customer and the
service technician with a machine that is both easy to use and easy to
service.
Page 2 FB8X Service Manual Rev. C, 9/28/10
Left Side Cover
Cooling Rack
Right Side Cover
Front Cover
Jaw Spring
Right Bender Pivot
Bender Gear
LCD Display
Carriage Drive Assembly
Carriage Home Switch
Spine Spring
Left Carriage Guide
Jaw Guide
Carriage Alignment Plate
OVERVIEW- Main Components
2.1 MAIN COMPONENTS OF THE FB8x
2
(Binder with Book Fences removed.)
Carriage Spring
Bender Link
Assembly
Jaw Guide
Jaw Spring
Tamping Platform
Book Sense Detector PCA
(located inside the Carriage Assembly)
Left Bender Pivot
FB8X Service Manual Rev. C, 9/28/10 Page 3
Book Sense Emitter PCA
Bender Motor
Assembly
OVERVIEW- Main Components
2.1 MAIN COMPONENTS OF THE FB8x
Strip Detector PCA
Bender Heater
2
(Picture shows Tamping Platform partially removed.)
Page 4 FB8X Service Manual Rev. C, 9/28/10
OVERVIEW- Main Components
2
2.1 MAIN COMPONENTS OF THE FB8x
Carriage Clamp Switch
Carriage Spring
Spine Heater
Cooling Platen
Carriage Assembly
(Back Heater)
(Picture shows Cooling Rack and Left Cover removed.)
FB8X Service Manual Rev. C, 9/28/10 Page 5
Fuses
Transformer
Serial Port
Microcontroller
Power Entry Module
2.1 MAIN COMPONENTS OF THE FB8x
CONTROLLER ASSEMBLY
J10 J8 J11 J2 J3 J1 J4
J5
J6
J7
J1 Spine Heater Temp Sensor Connector
J2 Bender Heater Temp Sensor Connector
J3 Back Heater Temp Sensor Connector
J4 Motors Connector
J5 Spine Heater Power Connector
J6 Bender Heater Power Connector
J7 Back Heater Power Connector
J8 Motors and Carriage Sensors Connector
J10 LCD Connector
OVERVIEW- Main Components
2
Strip Present Emitter
Page 6 FB8X Service Manual Rev. C, 9/28/10
OVERVIEW- User Menu
2
2.2 User Menu
USER MENU
L-STRIP
SPINE BIND TIME
LANGUAGE
STRIP MODE
COVER BIND TIME
HALFBACK
PERFECTBACK LF
PERFECTBACK PS
EDIT MODE
SETTINGS
L-STRIP ON
L-STRIP OFF
-1 SECONDS
+0 SECONDS
+1 SECONDS
+2 SECONDS
+3 SECONDS
+4 SECONDS
-5 SECONDS
+0 SECONDS
+5 SECONDS
+10 SECONDS
+15 SECONDS
+20 SECONDS
-2 SECONDS
+5 SECONDS
DUTCH
DEUTSCH
FRANCAIS
ITALIANO
ESPAÑOL
NORSK
ENGLISH
SVENSKA
DANSK
SETTING LANGUAGE:
WRAPAROUND, NO "EXIT"
OPTION
SETTING SPINE BIND TIME:
NO WRAPAROUND, NO "EXIT"
OPTION
SETTING COVER BIND TIME:
NO WRAPAROUND, NO "EXIT"
OPTION
This item is present only
if the STRIP MODE is
"L-STRIP ON"
Lx-STRIP
Lx-COMP STRIP
EXIT
EXIT
EXIT
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