Powr-Flite C1600 Bedienungsanleitung

Operator’s Manual

High Speed Burnishers

1600 RPM

Model C1600

A Tacony Company

Fort Worth, Texas 76140

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

Your new High Speed Burnisher will afford you many years of trouble-free operating satisfaction provided it is given proper care. Prior

to packaging, your High Speed Burnisher was inspected by a Quality Control Technician.

SAFETY INSTRUCTIONS

This Floor Machine should be grounded while in use to protect the operator

from electric shock. This machine is equipped with a 3-conductor cord and a 3-

prong grounded type attachment cap plug to fit the proper grounding type recep-

tacle. The green (or green and yellow) conductor in the cord is the grounding

wire. Never connect this wire to anything other than the grounding blade.

The Floor machine is provided with an attachment cap plug, as shown in

Sketch A, and is intended for use on a nominal 120 volt circuit. If a properly

grounded receptacle, as shown in Sketch A, is unavailable, an adaptor, as shown

in Sketch C, is available and should be installed, as shown in Sketch B, if the out-

let box that houses the receptacle is grounded. Be sure to fasten the grounding tap

to the faceplate screw.

These guidelines are presented for your protection and convenience. Please

read them carefully,since a failure to heed these precautions could result in dis-

comfort or injury. When using an electrical appliance, basic safety precautions

should always be followed.

ONE LAST REMINDER!

Read All Instructions, Warnings and Cautions Before Using!

WARNING

TO AVOID FIRE, DO NOT USE WITH A FLAMMABLE OR

COMBUSTIBLE LIQUID TO CLEAN FLOOR.

WARNINGS

READ THIS OPERATOR’S MANUAL!

WARNING: You must have training in the operation of this machine before using.

WARNING: Machines can burn flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners or other

flammable materials.

WARNING: Do not operate this machine unless it is completely assembled.

WARNING: Do not use this machine as a step or to move furniture.

WARNING: When disconnecting power cord from electrical outlet, grasp the plug. Pulling it out by the cord itself can damage cord insulation and internal

connection to plug. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or maintenance to

this machine.

WARNING: To prevent injury, always remove the electrical plug from the electrical outlet before changing the polishing pad and before leaving the machine.

WARNING: To prevent injury, keep hands, feet and loose clothing away from the rotating pad.

WARNING: Maintenance and repairs must be done by authorized personnel only.

WARNING: Keep all fasteners tight. Keep adjustments according to specifications.

WARNING: Keep the electrical parts of the machine dry. For storage, keep the machine in a building.

WARNING: Always use athree-wire electrical system connected to the electrical ground. For maximum protection against electric shock, use a circuit that is protected

by a ground fault circuit interrupter. Consult with your electrical contractor.

WARNING: To prevent damage to the power cord, do not let the pad, pad driver or wheels touch the power cord when the machine is running. Always lift the power

cord over the machine.

WARNING: Make sure all labels, decals, warning, cautions and instructions are fastened to the machine.

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UNCRATING

Your High Speed Burnisher was protectively packed to prevent damage in shipment. We

suggest that upon removing the unit from its carton, you carefully inspect it for any possible

damage in transit. If damage is discovered, immediately notify the transportation company

who delivered your machine. As a manufacturer, we are unable to act upon any claim for con-

cealed damage; you must originate the claim.

IMPORTANT SAFEGUARDS

This machine is designed to be safe when used to perform the functions specified in this

Operator’s Manual. Should damage occur to electrical or mechanical parts, the machine

should be repaired by the manufacturer or competent service station before using in order to

avoid further damage to the machine or physical injury to user. Your floor machine is

equipped with a safety switch lockout device designed for your safety. Do not attempt to

bypass or defeat the safety lockout device. Never use any device to lock the power switch trig-

gers in the ON position.

INSTRUCTIONS

Application

The C1600 High Speed Burnisher is used to achieve and/or maintain a high gloss appearance

on an established floor finish. The high pad revolution of the floor burnisher combined with

agood polishing pad will turn properly established cleaned floor finish into a high gloss,

hardened finish known as the “wet look shine”. The pads recommended are the image

beige or white synthetic pads or the natural hogs hair blended pads.

Preparation of Surface

Before each use of this machine, the floor must be dust mopped with a treated mop and if

necessary clean the floor with a damp mop, using a solution of water and neutral cleaner.

PREPARE THE MACHINE FOR OPERATION

WARNING: To prevent injury, always remove the electrical plug from the electrical outlet

before changing the polishing pad and before leaving the machine.

•With the handle locked, tip the machine back until the handle is lying flat on the floor.

•To remove the pad-lock pad holder from the flexible pad driver, grasp the center support

with your thumb and forefinger and turn the collar counter-clockwise. (Fig 1)

•Place a clean or new 20” buffing pad over the alignment ring on the pad holder.

•Replace the collar by turning clockwise until snug. (Fig 2)

•Step back and lift the burnisher to the upright position.

•Connect the power cord into a grounded, 3-wire outlet.

•The C1600 Burnisher should be operated with the handle in the unlocked “floating” posi-

tion to provide excellent maneuverability and automatic

pad contact.

NOTE: The hardened steel cam release lever does not require extreme tightening to effec-

tively hold the handle in position. Over-tightening will shorten the functional life of the

lever. (Fig 3)

Fig 1

Fig 2

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HOW TO OPERATE THE MACHINE

•Plug the machine in as directed and lower the handle to the desired operating height. Push

the safety switch forward (Fig 4) and squeeze the switch triggers beneath the handle grips.

This activates the motor and starts the pad driver, brush or attachment in operation. Each

time you release the triggers the safety switch will reset. You will need to follow the direction

above to restart the machine. CAUTION: When leaving the machine unattended,

disconnect the wall plug and return the handle to the “locked” upright

position to prevent accidental starting.

•Push the machine forward in a straight line, at a slow walking speed. Overlap each pass by

about 1 inch (25 mm).

AFTER USING THE MACHINE

•Upon completion, dust mop with treated mop to pick up all burnishing residue.

•The condition of the floor pad has direct affect on the performance of your burnisher.

When the pad becomes dirty, turn it over and use the other side. When finished, wash the

pad out and allow it to dry completely before using again.

•Unplug the power cord and wrap it under the cord hook and over the right handle grip.

•Tip the machine back and remove floor pad.

•Wipe off the machine housing and the cord. This will prevent build-up of unnecessary

residue.

TRANSPORTING

Use the rear wheels for transporting the C1600. This will insure that the operating wheels

remain clean and smooth for use on clean floor surfaces. (Fig 5)

MAINTENANCE

•Once a month, remove the motor cover of the unplugged C1600 by removing the motor

cover screws.

•Vacuum out any dust or debris which has accumulated in the motor. (Fig 6)

•Replace motor cover and replace the motor cover screws.

•Check and maintain tightness of all fasteners.

WARNING: do not over-tighten switch housing screws.

•Keep the burnisher clean, especially at the handle tube and collar so the

handle tube will move freely through the collar.

•Inspect cord and plug for cuts, gashes or loose prongs; replace as needed.

•The length of the carbon brushes should be inspected annually.If they are no longer

extended past the holder window, they should be replaced.

•Replacement of carbon brushes should be done only by a qualified service technician.

•Disassembly of this motor voids the warranty.

•Improper disassembly and assembly of this motor can permanently damage the armature.

Switch

Trigger

Safety

Switch

Fig 5

Fig 3

Fig 4

Cam

Release

Transport

Wheels

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Fig 7

Fig 6

Drive Belt Adjustment

See picture Fig 7

1. Remove four (4) large screws holding drive pad.

2. Remove four (4) screws holding the pad cover.

3. Loosen three (3) motor mount bolts. Do not remove the bolts.

4. Using a wrench, turn adjustment nut until it touches the adjustment bolt head. Turn the

adjustment bolt to tighten or loosen the belt tension.

5. Correct belt tension allows belt no more than 1/4" of side movement.

6. Tighten the four (4) motor mount bolts with the wrench.

7. Loosen the adjusting bolt until it is snug against adjustment stop molded in housing and

turn adjustment nut against pulley mount bracket.

8. Replace pad cover, pad driver and pad center grip.

TROUBLESHOOTING

Burnisher tends to move to the right.

• Do not lift up on handle while operating the burnisher.

•Do not operate with handle set too high. Recommended handle height is from your waist

with your arms extended forward.

Prevent circuit overload.

•Do not spray buff with the C1600. Apply a restorer, such as Powr-Flite’s Escalate, allow to

dry,then burnish.

•Check pad and change if dirty or rough.

•Check area being burnished for cleanliness, area should be damp mopped, scrubbed or

swept with treated broom.

•Operator should not continually force the machine with handle pressure.

•Operator should not try to operate burnisher in a side-to-side motion.

•Eliminate any extension cord that is smaller than 12/3 wire or greater than 25 feet in

length.

Burnisher will not start.

•Plug is broken or has loose contact. Replace.

•Switch is defective. Replace switch.

•Rectifier is defective. Replace.

Removable

Lid

Adjustment

Nut

Motor Bolt

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BASE HOUSING

ref# part # description

1X9271 Chassis Metal Burnisher Cast

2X8947 Spacer, Motor Classic Burnisher

3X8020 Washer, Countersunk, Axle

4X8265 Screw 1/2-20 x 3/4 Flat Phil MS Zinc

5 X8227 Bolt 5/16-18 x 1 1/4 Hex Tap Full Thread Zinc

6 X9274 Left Handle Bracket C1600-3

7X9049 Motor Screen 2 Speed Classic

8X9050 Spring Classic 2 Speed

9X8037-1C C1200 C1600 C2000 Motor w/ Plug

10 X8106 spacer, motor cover, metal

11 X8965 Motor Cover, Metal

12 X8266 10-32 x 3/4 fmhs ss

13 X9273 Label, Classic Burnisher

14 X9405 Bump Stop, Handle”

15 X8256 Nut 8-32 Keps Zinc

16 X8911 Handle, All Metal, Assembly

17 X9275 Right Handle Bracket C1600-3

18 X8107 Spacer, Handle

19 X9289 Axle Transport Wheel

20 X8205 10-32 x 3/8" Socket Screw Set

21 X8101 Washer, Spring, 1" OD x 1/2" ID x .01"

22 X8224 Washer 1/2 SAE Flat Zinc

23 X8935 Wheel, Black, 4" x 1-1/2"

24 X9406 Wheel, Black, 6" x 1-1/16"

25 X8107 Spacer, Handle”

26 X8224 Washer 1/2 SAE Flat Zinc

27 X8101 Washer, Spring, 1" OD x 1/2" ID x .01"

28 X8205 10-32 x 3/8" Socket Screw Set”

29 X9276 Wheel Axle C1600-3

30 X8224 Washer 1/2 SAE Flat Zinc

31 X8231 Nut 5/16-18 Hex Finish Zinc

32 X8227 Bolt 5/16-18 x 1 1/4 Hex Tap Full Thread Zinc

33X8948 Tensioner, Belt, Classic Burnisher”

34 X8231 Nut 5/16-18 Hex Finish Zinc

35 X8230 3/8" Washer

36 X8212 Washer 1/4 MED Split Lock Zinc

37 X8226 Screw 1/4-20 x 1 1/4 Hex Head Cap Zinc Grade

38 X8889 M1600 O-Groove Pulley

39 X8219 3/8" SAE Flat Washer”

40 X8230 3/8" Washer”

41 X8217 washer, lock, 5/16"

42 X8215 Screw 5/16 -18 X 1 1/2 Hex Cap Grade 5 Zinc

43 X8099-5 Belt 40.5" V M&P Style 1600 Type B Pulley”

44 X9272 Ring Adapter, Pad Driver Spacer

45 X9403 Bearing, Pad Driver Spacer”

46 X8862 Flexible Pad Driver

47 X9402 Screw 5/16-18 X 2"

48 X9327 Screw 5/16 x 3/4 Hex cap Grade 8

49 X8217 washer,lock, 5/16"

50 X8219 3/8" SAE Flat Washer”

51 X8098 Bearing, Ball, Rubber Sealed on Both Sides”

52 X8092 Bearing Spacer

53 X8096 Main Pulley, Burnisher”

54 X8223 3/8-16 x 3/4" hex cap”

55 X8230 3/8" Washer”

56 X8091 Shaft and Plate Weldment

57 X9404 Screw,SHCS, 1/4-20"

58 X9401 Washer, Flat, Brass 1/4"

59 X9299 Pad Cover 20" Metal Burnisher w/ Bumper

HANDLE

ref# part # description

1X8911 Handle, All Metal

2X8023 Circuit Breaker w/ nuts

3X8941 Handle Grip

4F5P Switch 25A SP Momentary w/ nuts

5 X8915 Spring, Thumb Actuator, Handle Assembly

6 X8914 Thumb Switch, Actuator, Handle Assembly

7X8912 Switch Box Cover, Metal Handle

8X8923 Insulation Sheet, 2.5x2.0X0.15, Handle Assembly

97CY001 Washer, #10 INT Tooth Lock SS

10 X8207 Screw 10-24 x 1/2, PHIL PAN Type F Zinc

11 SR42 Strain Relief, Metal, Large

12 X8008N Nut, Lock, 1/2” Steel Conduit Regal 801 or equal

13 M1407G 12/3 75’ STWA Gray Cord

14 SR36 Strain Relief Washer

15 X8014 Cam Lever Handle, Only Sell X8012A

16 X8028 Washer, Cam w/ slot

17 X8015 Stud, Adjustable, Cam/Handle

18 X8013 Cord Hook, Plated

19 X8012 Clamp, Collar, Handle

20 X8016 Knob, Plastic, Handle Clamp

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WARNING

TO AVOID FIRE, DO NOT USE WITH A FLAMMABLE

OR COMBUSTIBLE LIQUID TO CLEAN FLOOR.

ONE LAST REMINDER! READ ALL INSTRUCTIONS,

WARNINGS AND CAUTIONS BEFORE USING EQUIPMENT.

These guidelines are presented for your protection and convenience. Please read them carefully, since a failure to heed these precautions

could result in discomfort or injury.When using an electrical appliance, basic safety precautions should always be followed.

ATacony Company

Fort Worth, Texas 76140

800.880.2913

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

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