PRECISETOOL XCXY-01 Bedienungsanleitung

New XCXY-01 Crimp Tool Instruction

GENERAL INFORMATION

PRODUCT CONFIGURATION

XCXY-01 crimp tool and matched turret positioner DWQ-01

RANGE OF APPLICATION

The internal through hole diameter of this tool is 6.5mm, and the maximum outer

diameter of the applicable terminal should be less than 6.3mm.

This tool is suitable for crimping copper contacts. It cannot be used for other hard

materials such as steel. If it is needed, it may cause damage or reduce the life.

CRIMP STYLE 4-indent 8-impression Crimping

3.Crimp lock mechanism

The crimp tool has a self-locking function. When the crimping is not completed correctly, the locking

mechanism functions, the crimp handle cannot be opened, and the crimping items cannot be taken out. When

the crimping is properly completed, the locking mechanism is opened, and the crimp handle can be opened. The

crimped items can be taken out and the crimping is completed.

If a large-diameter contact strayed into the crimp hole for crimping by mistake or the crimp hole is stuck by

a hard object, continuing the crimp operation would make the indenters or other mechanical parts damaged.

Please contact us at 0573-82326018. 13736819909).

Indentation section I

Indentation section II



The



new



XCXY-01



four-indent



hand



crimp



tool



wide



range



crimping



tools



that



can



used



with

the



products



GJB



standard



and



MIL



standard



series.



applied



the



cold-press



connection



the



wire

and



the



contact



the



electrical



connector.

CRIMPING



RANGE



CONTACTS：10-20



WIRE



SIZE：10



AWG-26



AWG（5



mm²-0.128



mm²）

WORKING



PRINCPLES



Crimping



Method



The



crimp tool



adopts



curve



propulsion



mechanism,



its



applied



force



transfers



through



four



curves



the



head



cavity



the



right



plier



handle



the



four



indenters.



The



four



intenders



the



centripetal



linear

motion,



which



makes



its



front-end



teeth



crimp



the



contact



complete



the



crimping



process.



The



cycle

controlled



precision



ratchet



assures



the



consistency



impression



and



the



crimping



quality



wires



and

contacts.



Crimping



Range



Adjustment



The



crimp



tool



has



10-position



selector



knob



that



accurately



divides



the



crimping



range



into



positions.



The



accurate



data



listed



follows:



Selector



NO.



Intender



Working



Diameter



mm/INCH

A(GO) B(NO GO)

1 0.71/0.028 0.84/0.033

2 0.81/0.032 0.94/0.037

3 0.91/0.036 1.04/0.041

40.99/0.039 1.12/0.044

5 1.14/0.045 1.27/0.050

6 1.32/0.052 1.45/0.057

7 1.50/0.059 1.63/0.064

8 1.73/0.068 1.86/0.073

9 1.85/0.073 1.98/0.078

10 1.98/0.078 2.1/0.083

New XCXY-01 Crimp Tool

Instruction

GAGING INSTRUCTIONS



Set



the



XCXY-01



hand



crimp



tool



the



4th



selector



position



and



use



the



G125



(M22520/3-

01)GO-NOGO



Gage



test



the



tool.



"GO"



Gaging:



keep



the



tool



fully



closed



position,



insert



the



green



“GO”



gage



end



G125

into



the



indenters



XCXY-01



crimp



tool,



should



easy



enter,



otherwise,



the



selector



gear



incorrect



"NO



GO"



Gaging:



keep



the



tool



fully



closed



position,



insert



the



red



“NO



GO”



end



G125



into



the



indenters



XCXY-01



crimp



tool,



can’t



pass



through



completely,



otherwise,



the

selector



gear



incorrect

Note:Operate



the



tool



fully



closed



position



first,



and



then



use



the



gage.



NOT



CRIMP



THE



GAGE!

New XCXY-01 Crimp Tool

Instruction

POSITIONER SELECTION

1.Crimp connection of XC series contacts

Positioner

model

DWQ-01

Ø1

（Red）

Ø1.5（Blue）Ø2、Ø3（Yellow）

Selector NO. 1 2 3 3 4 5 6 7 7 8 9 10

Ø1A Ø1A Ø1B Ø1B Ø1.5A Ø1.5B Ø1.5B Ø2A Ø2B Ø3A Ø3B Ø3B

Ø2.1 Ø2.8 Ø3.6 Ø4.6

Ø1.0 Ø1.3 Ø1.4 Ø1.8 Ø2.1 Ø2.5 Ø3.0 Ø3.4

22 20 20 18 18 16 14 14 12 12 10



Pinhole

specification



Crimping

barrel



outer



diameter



Crimping



barrel



inner



diameter



MIL



wire



AWG



GJBM

ire

20.35 0.5 0.5 0.75 0.75 1.5 2 3 4 5

1.Crimp connection of XCA series contacts

Positioner

model

DWQ-01

Ø1（Red） Ø1.5（Blue） Ø2、Ø3（Yellow）

Selector NO. 1 2 3 3 4 5 6 7 7 8 9 10

Pinhole

specification Ø1A Ø1A Ø1B Ø1B Ø1.5A Ø1.5B Ø1.5B Ø2A Ø2B Ø3A Ø3B Ø3B

Crimping

barrel outer

diameter

Ø1.8 Ø2.1 Ø2.4 Ø2.8 Ø3.2 Ø3.6 Ø4.2 Ø4.6

Crimping

barrel inner

diameter

Ø1.0 Ø1.3 Ø1.4 Ø1.8 Ø2.1 Ø2.5 Ø3.0 Ø3.4

MIL wire

AWG 22 20 20 18 18 16 14 14 12 12 10

GJB wire

MM20.35 0.5 0.5 0.75 0.75 1.5 2 3 4 5

New XCXY-01 Crimp Tool

Instruction

3.Application of MIL standard connector（One）

Selection Table of MIL wires and connector and contact models that suitable for M22520/1-02 (turret head TH1A) in 12，16，20# contact in M26482，M26518，M26500，M38300，

M81659，M83733，M83723，M83527，M81703，AS5015，AS81714 series connectors :

CONTACT

SIZE

POSITIONER

AND MATING

END COLOR

WIRE

SIZE

20-20

RED

SELECTOR

NO.

16-22

BLUE

16-20*

16-16

12-16

YELLOW

12-12

MS3162&63 MS3192&93 MS18134&36 MS24254&55 MS90453&54

M39029/1, /2, /3, /4, /5, /9, /10, /11, /12

M83723/29, /30, /33, /34 *M39029/1-101 USE RED POS

4.Application of MIL standard connector（Two）

Selection Table of MIL wires and connector and contact models that suitable for M22520/1-04 (turret head TH163) in 12，16，20#

contact in M1760，M38999 series connectors :

MS27655

MS27490,

91,92,93,94

POSITIONER

COLOR

WIRE

SIZE

-20

RED

SELECTOR

NO.

-16

BLUE

-12

YELLOW

5.Application of MIL standard connector（Three）

Selection Table of MIL wires and connector and contact models that suitable for TP positioner 1716P in 10# contact in M1760，M38999

series connectors :

Contact

10#(M39029/56-527,M39029/58-528)

Wire size

mm2

AWG

SEL. No.

Jiaxing Jingrui Instrument & Equipment CO., LTD Add：1st Floor, NO.6 Building, NO.309 Heping Street, Jiaxing Economic Development Zone.

Tel: 86-573-82326018 Web: www.precisetool.cn Email:[email protected]

Andere PRECISETOOL Crimpwerkzeuge Handbücher

PRECISETOOL

PRECISETOOL XCXY-02 Bedienungsanleitung

Beliebte Crimpwerkzeuge Handbücher anderer Marken

Panduit

Panduit CT-1000 Administratorhandbuch

JST

JST CS 10 Bedienungsanleitung

molex

molex 63811-5100 Bedienungsanleitung

Danfoss

Danfoss ET4200 Bedienungsanleitung

Tyco Electronics

Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

TE Connectivity

TE Connectivity 2063528-1 Bedienungsanleitung

molex

molex 63825-3000 Bedienungsanleitung

Tyco Electronics

Tyco Electronics 69156-1 Bedienungsanleitung

CRH

CRH CRL CBLHCT1 Bedienungsanleitung

Emerson

Emerson Klauke ES 105CFM Bedienungsanleitung

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Bedienungsanleitung

Danfoss

Danfoss ET4350 Bedienungsanleitung

Milwaukee

Milwaukee M18 Bedienungsanleitung

HOGERT

HOGERT HT1P169 Bedienungsanleitung

Textron

Textron ESG105L Bedienungsanleitung

Tyco Electronics

Tyco Electronics 90035-3 Bedienungsanleitung

Emerson

Emerson Klauke ES 20RMCCFB Bedienungsanleitung

Continental Refrigerator

Continental Refrigerator PC150HD Bedienungsanleitung