Prime Design ACX Bedienungsanleitung
THE ROOF RACK SPECIALIST
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
2ASSEMBLY INSTRUCTIONS
FULLY ASSEMBLED LEFT HAND S-CLAMP ILLUSTRATION
TABLE OF CONTENTS
Page 3–4................................................................................................................................................... Packaging Checklist
Page 5 ..................................................................................................................... Left Hand S-Clamp Assembly Illustration
Page 6...................................................................................Applying Anti-Seize to Pre-Assembled Rear S-Clamp Assembly
Page 7..............................................................................................................................Pre-setting The Rear S-Clamp Hook
Page 8 ............................................................................................................................. Rear S-Clamp Assembly Installation
Page 9................................................................................................................................... S-Clamp Rear Clamp Installation
Page 10 ....................................................................................................................... S-Clamp Handle Assembly Installation
Page 11 ...............................................................................................................................................S-Clamp Final Assembly
Page 12–13 ......................................................................................................................... S-Clamp Lock Clamp Installation
Page 14–15 ................................................................................................................... Front S-Clamp Assembly Installation
Page 16–17............................................................................................................Final Assembly-Connecting Bar Assembly
Page 17.............................................................................................................................................................................. Notes
NOTE: Assemblies and parts shown in this
manual are representative. Some items
may appear differently than actual parts,
assemblies, or components received.
4
1
3
2
5
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
3
ASSEMBLY INSTRUCTIONS
6.1—5/16” Hex Head Bolt Caps........................... (Qty 7)
6.2—5/16” Hex Head Nut Caps ........................... (Qty 7)
PACKAGING CHECKLIST
5.—Side Mounting Lock Bracket, AluRack........... (Qty 1)
4.—Rear Clamp Assy, AluRack.............................. (Qty 1)
1.—S-Clamp Adjustable Front Hook Assy..............(Qty 1)
3.—S-Clamp Handle Assy, Left Hand.................... (Qty 1)
2.—S-Clamp Assembly, 152mm, LH..................... (Qty 1)
HKT-201 (Qty 1)
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
4ASSEMBLY INSTRUCTIONS
6.3—Anti-Seize Compound ................................... (Qty 1)
PACKAGING CHECKLIST CONTINUED
HKT-201 Cont. (Qty 1)
Packed By: Date: / /
Inspected By: Date: / /
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
5
ASSEMBLY INSTRUCTIONS
LEFT HAND S-CLAMP—FULLY ASSEMBLED ILLUSTRATION
LEFT HAND S-CLAMP OVERVIEW
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
6ASSEMBLY INSTRUCTIONS
REAR CLAMP ASSEMBLY—APPLYING ANTI-SEIZE COMPOUND
STEPS 1–2:
ANTI-SEIZE COMPOUND APPLICATION
RESULTS
STEPS 1–2:
APPLYING ANTI-SEIZE COMPOUND TO
PREASSEMBLED REAR CLAMP ASSEMBLY
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
7
ASSEMBLY INSTRUCTIONS
REAR CLAMP ASSEMBLY—S-CLAMP ADJUSTABLE REAR CLAMP HOOK
STEPS 3–4:
PRESETTING THE S-CLAMP 105°
ADJUSTABLE REAR CLAMP HOOK
STEPS 3–4:
BUSHING INSERTION RESULTS
Step 3: Slide S-Clamp Hook all the way
to the top. The purpose is to clear the
crossbar during installation.
Step 4: Tighten the top bolt sufciently to hold
the S-Clamp Hook in place for Rear S-Clamp
installation. Do not torque to nal value yet.
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
8ASSEMBLY INSTRUCTIONS
REAR S-CLAMP ASSEMBLY— S-CLAMP TO CROSSBAR INSTALLATION
STEPS 5–6:
ATTACHING THE REAR S-CLAMP
ASSEMBLY TO THE CROSSBAR
STEPS 5–6:
REAR S-CLAMP ASSEMBLY ATTACHMENT
RESULTS
Step 5: Place the S-Clamp assembly
underneath and behind Crossbar as shown.
Step 6: Slide S-Clamp Assembly all the way toward
the left hand Roof Rack Rail. Finger-tighten Gas
Spring Assy Clamp.
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
9
ASSEMBLY INSTRUCTIONS
REAR S-CLAMP ASSEMBLY—REAR ROD CLAMP INSTALLATION
STEPS 7–8:
INSTALLING THE REAR CLAMP ASSEMBLY
STEPS 7–8:
REAR CLAMP ASSEMBLY RESULTS
Step 7: Slide the Rear Clamp Assembly
onto the S-Clamp Rear Clamp Rod as
shown.
Step 8: Finger-tighten Rear Clamp.
PRIME DESIGN EUROPE ▪ Bietenweg 22 ▪ 3300 TIENEN (Belgium) ▪ Tel: + 32 16 22 60 99 ▪ Fax: + 32 16 22 60 99 ▪ Email: info@primedesigneurope.eu ▪ www.primedesigneurope.eu
TM & © 2012 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6,092,972, 6,099,231, 6,202,807, 6,427,889, 6,764,268, 6,971,563 AND OTHER PATENTS PENDING
10 ASSEMBLY INSTRUCTIONS
REAR S-CLAMP ASSEMBLY—HANDLE TO S-CLAMP ROD INSTALLATION
STEP 9:
S-CLAMP HANDLE ASSEMBLY
STEP 9:
S-CLAMP HANDLE RESULTS
Step 9: Torque to 8 N-m
Attention Installer!
The S-Clamp Handle has a relief area within the
bore. The S-Clamp Rod must seat fully prior to
tightening the handle to the rod.
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