Pro-dig Intelli-Tork Bedienungsanleitung

Instruction Manual

Owners Manual

Safety Precautions

Manual number: PROITK

Release Date: September 3, 2019

Operating Instructions

Maintenance

Parts Lists

WIRELESS SCREW

PIER TORQUE

MONITORING SYSTEM

785.856.2661

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MODEL NO: ___________________________

SERIAL NO: ___________________________

DATE OF PURCHASE:

__________________

785.856.2661

TABLE OF CONTENTS

Table of Contents/Introduction ................................................................................................2-3

Operation of PRO-DIG®Intelli-Tork Analyzer Rotor................................................................ 3- 7

Locating and Viewing Logged Files ..........................................................................................8-9

Torque Alarms and Changing WIFI Channels............................................................................ 10

Exporting Data Files.................................................................................................................. 11

Torque Rotor Calibration .......................................................................................................... 12

Installing the Torque Transducer.......................................................................................... 12-13

Battery Module.......................................................................................................................... 14

PRO-DIG® LLC

is document and any information contained therein are condential and the copyright of

PRO-DIG® LLC. Neither the whole, nor any part, may be disclosed, loaned, copied, or otherwise

disseminated for any purpose whatsoever without express written consent from PRO-DIG® LLC.

No liability is accepted for any loss, damage or injury from any cause whatsoever from the use of

this document.

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INTRODUCTION

e PRO-DIG®, Intelli-Tork is a revolutionary, fully wireless, non-contact torque transducer with fully

potted state-of-the-art electronics. e unit is extremely rugged and ideal for eld based applications.

e Intelli-Tork measures the torque and axial load applied between two anges and transmits the

readings to the smart device for visual display and data logging. is method of measuring the torque

applied is highly accurate (+/- 0.3%). e torque sensor is built into the housing of the Intelli-Tork.

e data is transmitted directly to a smart device that has the “Intelli-tork®” App downloaded. e

data is captured by the program and recorded as a text le (TXT). e text le can be viewed in the

app and emailed to anyone where peripheral soware such as Microso Excel for further custom

analysis can be done.

OPERATION OF THE INTELLI-TORK MONITORING SYSTEM

Powering On the PRO-DIG® Intelli-Tork Hub

LED Status:

1. Press the on/o button for at LEAST 2 SECONDS: a GREEN slow ashing light will appear

when powered on.

2. If the battery state is good, the GREEN light will stays slow ashing.

3. e battery has an approximate life of 1 week, depending on use.

Connecting the PRO-DIG® Intelli-Tork to the Intelli-tork App

1.0 COMPATIBILITY

An iPhone, iPad or Android with the operating system iOS 6.0 or later is required. The App is optimized for

iPhone.

2.0 DOWNLOADING THE INTELLI-TORK©APP FROM THE APPLE©APP STORE OR GOOGLE PLAY STORE

IPad users will need to navigate to the upper left corner of the screen and change the device to iPhone.

Then search for “Intelli-Tork”

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3.0 SETTINGS PAGE

All settings for your PRO-DIG®Intelli-Tork©are accessable from within the App. Simply select the settings icon

from the bottom right.

On this page you can select preferences and make changes, as appropriate to your desired usage.

1) Torque units can be selected, options are ft.lbs or Nm.

2) Thrust units can be selected, options are lbf, N, t or kgf.

3) When using the logging feature, you can choose your desired logging interval. Options are,

a) Auto (approximately 100 samples per second)

b) On Depth Change (this option only creates a log entry when the depth is manually changed on the

App’s Monitor page

c) A sample taken every 1 second, 5 seconds, 10 seconds & 30 seconds

4) The Show Voltage option allows you to choose whether or not to show the Battery Voltage on the

Monitor page

5) Similarly, you can choose to show or hide the Angle here also

6) The default email address, which is the destination email address for all log ﬁles, can be entered on

this page by simply clicking in the space and typing an email address. A default email address is not

required, if one is not entered here then you’ll be prompted to enter an email address each time a log

ﬁle is emailed.

7) The Log All Raw Sensor Data option is a factory option used in fault ﬁnding. Under normal working

this should be left unselected

8) The Network Settings are shown for reference. Multicast enabled should normally be left selected as

non-multicast mode is for debug only.

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4.0 CONNECTION GUIDE

Once you have switched on your PRO-DIG®Intelli-Tork by pressing the on/off switch on the front of the

transmitter please wait 10 seconds for the transmitter conﬁguration to take place.

You’ll notice a green ﬂashing LED, which signiﬁes that the transmitter is on, and also a ﬂashing orange LED to sig-

nify that the transmitter conﬁguration has taken place successfully.

It is then essential that the PRO-DIG®Intelli-Tork©is held vertically (within 5° or so) and that 3 full and slow

rotations are completed. This allows for self-calibration of the rotational count and RPM functions. This must

be done each time that the PRO-DIG®Intelli-Tork©is switched on.

To connect to the WiFi enabled PRO-DIG®Intelli-Tork© torque sensor please choose the wireless network, from your

device, which corresponds to the serial number of your Intelli-Tork©by accessing the list of wireless networks avail-

able in Settings. Please ensure that you are in close proximity to the PRO-DIG®Intelli-Tork©when you do this.

Your PRO-DIG®Intelli-Tork©wireless network name (SSID) will appear in the list of available wireless networks and

will be as per follows,

Pro-dig-Intell-XXXXXX

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Connected Successfully Not Connected

If the App is connected successfully to the PRO-DIG®Intell-Tork©then Data will be displayed in the con-

nection information. Otherwise No Data will be shown, examples follow,

You can now close the settings page and open the PRO-DIG®Intelli-Tork©App which you will have

previously downloaded from the Apple App Store or Google Play Store.

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5.0 GENERAL OPERATION

The App has ﬁve pages and navigation

between pages is achieved by clicking on

one of the four icons shown at the bottom

of the screen, as below,

Settings: Here you can

change the Intellitork

settings,

WiFi: Here you can change

the WiFi channel, should

you experience loss of data

associated with a busy

WiFi channel.

ALARM: On this page you

can set an audible and visual

alarm to alert you to when

a speciﬁc torque value has

been reached.

LOGS: This is where you

can create log ﬁles and

then start, stop, view and

email log ﬁles.

MONITOR: this is the page

on which we imagine you will

spend the most time. It is

where all the parameters are

displayed. Connection status

is also displayed here.

785.856.2661

5.1 MONITOR PAGE IN THE APP

This is the page that you will use to monitor parameters during operation

of your equipment.

This page is essentially self-explanatory but there are a few things which

should be pointed out.

The Torque and thrust values can be zeroed by pressing the green

zero button but should only be done so when no load is on the

Intelli-Tork©drilling head. Incorrect torque and thrust vales can be

indicated if they are zeroed when the drilling head is under load. If

in doubt, take all load of the drill head and re-zero. You can do this

as many times as you wish.

The depth can be increased manually here, in increments of 0.5ft or 0.5m

dependent on whether you have ft.lbs or Nm selected for the units.

The number of rotations are displayed and can be zeroed from the Moni-

tor page.

The serial number of your Intelli-Tork©is displayed, as is the battery volt-

age, assuming that you have selected this option in the Settings page,

see above.

The Raw ﬁgure is referenced here and it is generally a factory parameter

used for reference.

5.2 LOGS & LOGGING

5.2.1 Creating a new log ﬁle

Your Intelli-Tork©App deals with logging simply and easily. Once

you’ve selected the Logs page follow the instructions below to create

a new log,

1) Click in the dialogue box and enter the

desired name for your new log ﬁle, in the

example below we’ve used Pro-Dig and

click Add Log and the new log ﬁle will appear

in the list of available log ﬁles

5.2.2 Logging

To start and stop logging simply click on the desired log ﬁle and you’ll

be taken to the options associated with that log. Starting and stop-

ping the logging is done simply by using the Start Logging and Stop

Logging buttons.

The status of logging is shown as either Logging or Stopped.

A log can be stopped and re-started, as required, and the log ﬁle will

simply continue logging from where it was stopped.

Once you start logging you are then free to move around the other

screens in the app whilst logging takes place. The Monitor screen

should be displayed while drilling operations are taking place to

ensure safe operation. While logging data do not navigate

outside the app

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5.2.3 Viewing and Emailing Log Files

Once you have ﬁnished logging you have the option to view the

log ﬁle before emailing it, should you require. To do this, simply

click on the View option, which is located at the bottom right

hand corner of the Log screen.

If you wish to email the log ﬁle then simply click on Email,

as above, and you’ll be prompted to review the email before

sending. If you have not entered a default email address in the

Settings page then you’ll need to enter one here in the To: box.

If you are not connected to the internet, through WiFi or 3G,

then a message may be shown advising you that the email will

be sent next time you connect to the internet, this is normal.

Once an address appears in the To: box your email is ready to

send by pressing the send button, at the top right hand of the

screen, and the email will be sent automatically next time you

have internet connection.

The email will contain a .csv

which will contain the log

data and can be opened in

Microsoft Excel©or most

other spreadsheet software

packages.

785.856.2661

5.3 ALARMS

to aid safe operation of your equipment. This alarm remains ac-

tive until the maximum torque alarm level is set to zero.

An audible and visual alarm is triggered when the measured

torque value exceeds the maximum torque alarm level.

To set the alarm simply go the alarm page and enter your de-

sired maximum torque alarm level and select Save Changes.

Your alarm is now set and will remain set allowing for multiple

operations.

To cancel the alarm simply enter ‘0’ as the maximum torque

alarm level.

During normal operation the actual measured torque value

should be monitored from the Monitor page. The alarm function

should not be relied on as the only source of information relating

to the measured torque.

5.4 CHANGING THE WIFI CHANNEL

Under certain circumstances you may experience a loss of data

when using a WiFi channel which is also used by other devices.

Should this occur, and if you wish to change the WiFi channel,

this can be done from the WiFi page. Simply click on the ‘+’ or

‘-‘ buttons to select the desired new channel. Click on Change

Channel to make the change.

If the WiFi channel has been changed successfully you will

receive a conﬁrmation message informing you of such.

If the channel was unable to be changed then an error message

will be displayed.

Should you try and change the WiFi channel while not connected

receive an error, as below. Just press OK. You should not receive

this error message when connected to your PRO-DIG®Intelli-

Tork©.

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