ProMinent Sigma 3 S3Ba Bedienungsanleitung

Part No. 987517 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI XXX XX/XX GB

ProMinent

Please completely read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 3 S3Ba or S3Ca metering pumps

are operated safely and reliably for their intended purpose:

This product specific Sigma/ 3 operating instructions manual and the ”General operating instructions

ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!

Operating Instructions

ProMinent®Sigma/ 3

S3Ba (Basic Type)

S3Ca (Control Type)

S3Ba S3Ca

Please enter the identity code of the device here.

S3Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

S3Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Version 10.03

Control elements: overview

1Operating light (green)

2Warning light (yellow)

3Error warning light (red)

4Stroke length adjuster

5LCD display

6UP key

7DOWN key

8Pkey

9STOP/START key

10 i key

11 Relay output (optional)

12 Metering monitor socket

13 Float switch socket

14 External control socket

15 Diaphragm rupture indicator socket

16 Mains switch

Key functions

In continuous display mode In settings mode

(operating) (settings)

STOP/START key

STOP

START

Press briefly Stop pump, Stop pump,

start pump start pump

P key

Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu

Cancel error option or continuous display

Press for 2 s Change to settings mode ---

Press for 3 s --- Jump to continuous display

Press for 10 s Software version displayed ---

Press for 15 s Load factory settings (calibration) ---

i key

Press x1 Toggle between continuous displays Toggle between “change individual digits”

and change a figure"

Press x2 --- For “change individual digits”:

jumps to first digit

Arrow keys UP and DOWN

Press separately Change directly alterable values Select other settings,

(until “Set” appears) change individual digit or figure

Press simultaneously Prime (in “stroke rate” permanent display) ---

Control elements and key functions

15 14 13 12 11

PPPP

P P

STOP

START

edom

Batch

Contact

ManualAnalog

edom

Analog

edom

Manual

edom

Contact

edom

Batch

edoc

enon

1edoc

2edoc

tes glana

Set

02o

Set

Analog

024

Set

Analog

evruc

Set

Analog

11i

Set

Analog

01i

Set

Analog

12f

Freq.

Set

Analog

02f

Freq.

Set

Analog

11f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

92f

Freq.

Set

Analog

92f

Freq.

Set

Analog

02f

Freq.

Set

Analog

02f

Freq.

Set

Analog

91i

Set

Analog

01i

Set

Analog

91i

Set

Analog

01i

Set

Analog

22i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

nore

Set

Analog

ffore

Set

Analog

2 s

-----

Set

Analog

Set

Analog

Set

Analog

Operating-/Settings Diagram

Continuous

display

Start/stop pump

Change directly alterable values

= Lock (CODE 1)

= Lock (CODE 2)

Prime

Start batch (in"batch" operating mode only)

Cancel error

Check adjustable values

page 47

page 40

page 46

page 40

First select the operating mode here and

then enter the settings in the SET menu!

Exceptions: Timer and PROFIBUS®.

PPP

STOP

START

hctab

Set

wolf

Set

xua

Set

bilac

Set

raelc

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

Set

Mem

Batch

ffo

Set

Mem

Batch

Set

Mem

Batch

Set

Flow

ffo

Set

Flow

Set

Flow

Set

Flow

Set

Flow

Set

Flow

Set

Flow

Set

Flow

Freq.

Set

Aux

Freq.

Set

Aux

Freq.

Set

Aux

Freq.

Set

Aux

Freq.

Set

Aux

Freq.

Set

Aux

Set

Calib

ffo

Set

Calib

trats

Set

Calib

Set

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

LSet

Calib

10000

Set

Mem

Batch

02451

Set

Mem

Batch

tinu

LSet

tinu

gal

Set

Calib

002

PPP

tctnc

Set

Mem

Contact

ffo

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

Set

Mem

Contact

SUB

Set

Calib

Set

Calib

Set

sRA

Set

page 42

page 44

page 45

page 46

page 29

Mem

Contact

Stop

Operating mode "Analog" 0-20 mA

Stroke rate

Feed rate

Total stroke number

Total litres

(feed quantity)

"External" display

Signal current

Strokes remaining

Batch size/

Litres remaining

Factor

"Mem" appears only when "memory" function activated

Stroke length

Operating mode "Manual"

Continuous display

Operating mode "Contact" with

memory and tansfer factor 5

Operating mode "Batch" with

memory and tansfer factor 5

Analog

Stop

! 

Analog

Stop

Analog

Stop



Analog

Stop

Analog

Stop

Manual

Stop

Contact

Stop

Batch

Stop



&

Freq.

Manual

Stop



&

Freq.

Contact

Stop

Contact





Freq.

Batch

Stop

Batch



/hL

Manual

Stop

Manual

! 

Stop

Contact

! 

Stop

Batch

! 

Stop

Manual

Stop

Contact

Mem

Stop

Batch

Mem

Batch

Stop





Mem

Batch

Stop

Mem

Batch

Stop

Mem

Contact

Stop



&

Freq.

Analog

Stop



/hL

Analog

Stop

Continuous

display

= UP and/or DOWN arrow keys, directly alterable values

Operating mode ”Contact” with

memory and transfer factor 5

Operating mode ”Batch” with

memory and transfer factor 5

Page 6 ProMinent®

Dulcodes UV-Desinfektionsanlage

Imprint

Operating Instructions for ProMinent®Sigma/ 3 S3Ba/S3Ca

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

P.O. Box 101760

69007 Heidelberg ·Germany

[email protected]

www.prominent.de

Subject to technical modifications.

Imprint

Dulcodes UV-Desinfektionsanlage

Page 7

ProMinent®

Page

Device Identification/Identity Code 9

1Notes on safety of ProMinent®metering pumps 11

1.1 General notes 11

1.2 Notes on installation, start-up and operation 11

1.3 Notes on maintenance and repair 12

2Product description S3Ba/S3Ca 13

2.1 Identification of pump type 13

2.2 Design/Functional description 13

2.2.1 Functional description, drive 13

2.2.2 Stroke movement 14

2.2.3 Metering capacity diagram 15

2.2.4 Functional description, delivery unit 17

2.2.5 Integrated overflow valve with bleeder function 18

2.2.6 Diaphragm rupture sensor 20

3Technical data 23

3.1 Technical data Sigma/ 3 basic type S3Ba23 23

3.1.1 Capacity data 23

3.1.2 Dimensions S3Ba 24

3.1.3 Dimensions S3Ca 25

3.1.4 Dimensions S3Ba with servo motor 25

3.1.5 Motor data 26

3.1.6 Stroke actuator drive mechanism 26

3.1.7 Stroke adjuster drive mechanism 26

3.1.8 Electrical data, stroke sensor “S3Ba”26

3.1.9 Electrical data, pacing relay “S3Ba”27

3.1.10 Sound intensity level 27

4Start-up/Maintenance 28

4.1 Start-up 28

4.2 Maintenance 28

4.3 Replacement of wearing parts 28

5Features of the S3Ca metering pumps 30

5.1 Function description, motors 30

5.2 Function description, controller 30

5.3 Sockets, symbols and wiring diagram 32

5.4 Retrofitting relays 38

Table of contents

Page 8 ProMinent®

Dulcodes UV-Desinfektionsanlage

Table of contents

6Control elements 39

7Settings 40

7.1. Check adjustable values 41

7.2 Change to settings mode 41

7.3 Select operating mode (MODE menu) 42

7.4 Settings for operating mode (SET menu) 42

7.4.1 Settings for “manual”operating mode 42

7.4.2 Settings for “analogue”operating mode (ANALG menu) 42

7.4.3 Settings for “contact”operating mode (CONTCT menu) 44

7.4.4 Settings for “batch”operating mode (BATCH menu) 46

7.5 Settings for programmable functions (SET menu) 46

7.5.1 Settings for “calibration”function (CALIB menu) 47

7.5.2 Settings for “auxiliary frequency”function (AUX menu) 47

7.5.3 Settings for the “flow”function (FLOW menu) 48

7.6 Setting code (CODE menu) 48

7.7 Cancel total stroke number or total litres (CLEAR window) 48

8Operating 49

8.1 Manual operation 49

8.2 Remote control 50

9Troubleshooting 50

10 Decommissioning and disposal 52

11 Spare parts and accessories 53

Annex 54

Motor data sheet 54

EC Declaration of Conformity 55

Exploded diagrams of liquid ends 56

Wiring diagram, stroke actuator 63

Wiring diagram, stroke adjuster 63

Dulcodes UV-Desinfektionsanlage

Page 9

ProMinent®

Identity code ordering system

Please enter the identity code on the device label into the grey box below.

Dulcodes UV-Desinfektionsanlage Identity code ordering system

ProMinent®

S3Ba Sigma Basic Type (S3Ba)

HMain power end, diaphragm

Pump type: (Figures 1 + 2 = back pressure [bar], figures 3 - 5 = feed rate [l/h]):

120145* 12 bar; 145 l/h

120190* 12 bar; 190 l/h

120270* 12 bar; 270 l/h

120330* 12 bar; 330 l/h

070410 7 bar; 410 l/h

070580 7 bar; 580 l/h

040830 4 bar; 830 l/h

041030 4 bar; 1030 l/h *for PVDF max. 10 bar

Liquid end material:

PV PVDF

SS Stainless steel

Seal material:

TPTFE seal

Positive displacement element:

0Standard diaphram, PTFE version

1With membrane rupture signalling (retrofittable)

Liquid end version:

0No valve springs

1With 2 valve springs, Hastelloy C, 0.1 bar

4With bypass valve, Viton®seal, no valve springs

5With bypass valve, Viton®seal and valve springs

Hydraulic connector:

0Standard threaded connector (as technical data)

1Union nut and PVC pipe connector insert

2Union nut and PP pipe connector insert

3Union nut and PVDF pipe connector insert

4Union nut and stainless steel pipe connector insert

7Union nut and PVDF tubing nozzle

8Union nut and stainless steel tubing nozzle

Version:

0With ProMinent®logo (standard)

1Without ProMinent®logo

Power supply:

S3ph, 230 V/400 V, 0.37 kW

M1ph, 230 V, 0.55 kW

N1ph, 115 V, 0.55 kW

L3ph, 230 V/400 V, 0.37 kW, 50 Hz, (EExe, EExde)

P3ph, 230 V/400 V, 0.37 kW, 60 Hz, (EExe, EExde)

RVariable speed stroke control motor, 3 ph, 230 V/400 V, 0.55 kW

ZSpeed control, 1 ph, 230 V/400 V, 0.55 kW

1No motor, with B 14 flange, size 71 (DIN)

2 No motor, with C 56 flange, (NEMA)

3No motor, B 5 flange, size 71 (DIN)

Enclosure rating:

0IP 55

1Exe motor version (EExe II T3)

2Exde motor version (EExde IIC T4)

Stroke sensor:

0No stroke sensor (standard)

2Pacing relay (read relay)

Stroke sensor (Namur) for potentially hazardons area.

Stroke length adjustment:

0Manual

1With stroke positioning motor, 230 V/50/60 Hz

2With stroke positioning motor, 115 V/50/60 Hz

3With stroke control motor

0...20 mA 230 V/50/60 Hz

4With stroke control motor

4...20 mA 230 V/50/60 Hz

5With stroke control motor

0...20 mA 115 V/50/60 Hz

6With stroke control motor

4...20 mA 115 V/50/60 Hz

S3Ba _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®

Dulcodes UV-Desinfektionsanlage

Identity code ordering system

Please enter the identity code on the device label into the grey box below.

S3Ca Sigma Control Type (S3Ca)

H Main drive, diaphragm

Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h]):

120145* 12 bar; 174 l/h

120190* 12 bar; 228 l/h Note:

120270* 12 bar; 324 l/h 60 Hz performance data apply

070410 7 bar; 492 l/h for S3Ca pump types

070580 7 bar; 696 l/h (due to internal 60 Hz operation).

040830 4 bar; 1000 l/h * for PVDF max. 10 bar

Liquid end material:

PVT PVDF

SST Stainless steel

Positive displacement element:

0Standard diaphram, PTFE version

1Double diaphragm with rupture indicator incorporating “Pump stopping”function

2Double diaphragm with rupture indicator incorporating “Pump alarm”function

Liquid end version:

0No valve springs

1With 2 valve springs, Hastelloy C 4: 0.1 bar (standard for DN 32)

4With bypass valve, Viton

seal, no valve springs

5With bypass valve, Viton

seal and valve springs (standard for DN 32)

Hydraulic connector:

0Standard thr eaded connector (as technical data)

1Union nut and PVC insert

2Union nut and PP insert

3Union nut and PVDF insert

4Union nut and stainless steel insert

7Union nut and PVDF hose nozzel

8Union nut and stainless steel hose nozzel

Version:

0With ProMinent

logo (standard)

1Without ProMinent

logo

Power supply:

A1ph 200-230 V ±10 %, 50/60 Hz

B1ph 100-115 V ±10 %, 50/60 Hz

W1ph 115-230 V ±10 %, 50/60 Hz

Lead and plug:

A2mEurope

B2m Switzerland

C2m Australia

D2m USA

Relay:

0No relay

1Fault indicating relay N/C

3Fault indicating relay N/O

4As 1 + pacing relay

5As 3 + pacing relay

Fpower relay N/C

G power relay N/O

Control variants:

0Manual + external with pulse control

1 Manual + external with pulse control + analogue

4as 0 + process-timer

5as 1 + process-timer

P PROFIBUS®

Access code:

0No access code

1With access code

Metering monitor:

0 Input with pulse evaluation

1Input with continuous contact evaluation

Stroke length adjustment:

0Manual

CManual + calibration

S3Ca _ _ _ ___________

Viton®is a registered trademark of DuPont Dow Elastomers.

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