ProMinent Vario C Bedienungsanleitung

Metering pumps

Vario C, VAMC

Operating instructions

Original operating instructions (2006/42/EC)Part no. 987096 BA VA 022 08/18 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Read the following supplementary information in its entirety! Should you

already know this information, you will benefit more from referring to the

operating instructions.

The following are highlighted separately in the document:

nEnumerated lists

Operating guidelines

ðOutcome of the operating guidelines

- see (reference)

Information

This provides important information relating to the cor‐

rect operation of the unit or is intended to make your

work easier.

Safety notes

Safety notes are identified by pictograms - see Safety Chapter.

These operating instructions conform to current EU regulations applicable

at the time of publication.

Please state identity code and serial number, which you can find on the

nameplate when you contact us or order spare parts. This enables the

device type and material versions to be clearly identified.

Supplementary information

Fig. 1: Please read!

Validity

State the identity code and serial number

Supplemental directives

Table of contents

1Identity code.................................................................................... 4

2 Safety Chapter................................................................................. 5

3 Carrying out repairs......................................................................... 9

4 Information on disposal................................................................. 12

5 Technical Data............................................................................... 13

5.1 Performance data.................................................................. 13

5.2 Precision............................................................................... 13

5.3 Shipping weight..................................................................... 13

5.4 Wetted materials................................................................... 14

5.5 Ambient conditions................................................................ 14

5.5.1 Ambient temperatures........................................................ 14

5.5.2 Media temperatures........................................................... 14

5.5.3 Air humidity........................................................................ 14

5.6 Motor data............................................................................. 14

5.7 Stroke sensor "Sigma".......................................................... 15

5.8 Sound pressure level............................................................ 15

5.9 Supplementary information for modified versions................. 15

6 Dimensional Drawings................................................................... 16

7Diagrams for Setting the Capacity................................................. 17

8 Wear parts Vario C, VAMC............................................................ 18

8.1 Spare parts kits..................................................................... 18

8.2 Diaphragms........................................................................... 18

9 Declaration of Conformity for Machinery....................................... 19

Table of contents

1 Identity code

Product range Vario, Version c

VAMC Capacity

_ _ _ _ _ Performance data at maximum back pressure and type: refer to nameplate on the pump housing

Material of dosing head/valves

PPE Polypropylene with EPDM seal

PCB PVC with EPDM seal

PVT PVDF with PTFE seal

SST Stainless steel with PTFE seal

Dosing head design

0 no valve spring (standard)

1 with 2 valve springs, Hastelloy C4

Hydraulic connector

0 Standard connection - Union nut with hose connection

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and stainless steel insert

5 Union nut and PVC tube nozzle

6 Union nut and PP tube nozzle

7 Union nut and PVDF tube nozzle

8 Union nut and stainless steel tube nozzle

Design

0with ProMinent® logo (standard)

M Modified

Motor connector

_ refer to nameplate on motor

Stroke sensor

0 No stroke sensor

3 with stroke sensor (Namur)

Setting the stroke length

0 Manual (standard)

Identity code

2 Safety Chapter

WARNING!

We should like to remind the operator of the pump that

he has a duty to use the advice on safety and operation

of the pump for operating instructions for his staff.

The following signal words are used in these operating instructions to

denote different severities of danger:

Signal word Meaning

WARNING Denotes a possibly dangerous sit‐

uation. If this is disregarded, you

are in a life-threatening situation

and this can result in serious inju‐

ries.

CAUTION Denotes a possibly dangerous sit‐

uation. If this is disregarded, it

could result in slight or minor inju‐

ries or material damage.

The following warning signs are used in these operating instructions to

denote different types of danger:

Warning signs Type of danger

Warning – high-voltage.

Warning – danger zone.

nOnly use the pump to meter liquid feed chemicals.

nOnly use the pump after it has been correctly installed and started up

in accordance with the technical data and specifications contained in

the operating instructions.

nObserve the general limitations with regard to viscosity limits, chem‐

ical resistance and density - see also ProMinent® resistance list (In the

product equipment catalogue or at

www.prominent.com

nAll other uses or modifications are prohibited.

nThe pump is not intended for the metering of gaseous media and

solids.

nThe pump is not intended to meter extremely hazardous media or

media harmful to life.

nThe pump is not intended to meter flammable media.

nThe pump is not intended to meter oxidants without the use of suitable

protective equipment.

nThe pump is not intended for the metering of explosive media.

nThe pump is not intended for operation in areas at risk from explosion.

nThe pump is not intended for unprotected outside use.

nThe pump is only intended for industrial use.

nThe pump should only be operated by trained and authorised per‐

sonnel.

nYou have a responsibility to adhere to the information contained in the

operating instructions at the different phases of the unit's service life.

General

Identification of safety notes

Warning signs denoting different types of

danger

Intended use

Safety Chapter

Action Qualification

Storage, transport, unpacking Instructed person

Assembly Technical personnel, service

Planning hydraulic installation Qualified personnel who have a

thorough knowledge of metering

pumps.

Hydraulic installation Technical personnel, service

Installation, electrical Electrical technician

Operation Instructed person

Maintenance, repair Technical personnel, service

Decommissioning, disposal Technical personnel, service

Troubleshooting Technical personnel, electrical

technician, instructed person,

service

Explanation of the terms:

Technical personnel

A qualified employee is deemed to be a person who is able to assess the

tasks assigned to him and recognise possible dangers based on his/her

technical training, knowledge and experience, as well as knowledge of

pertinent regulations.

Note:

A qualification of equal validity to a technical qualification can also be

gained by several years employment in the relevant work area.

Electrical technician

Electrical technicians are deemed to be people, who are able to complete

work on electrical systems and recognise and avoid possible dangers

independently based on their technical training and experience, as well as

knowledge of pertinent standards and regulations.

Electrical technicians should be specifically trained for the working envi‐

ronment in which they are employed and know the relevant standards and

regulations.

Electrical technicians must comply with the provisions of the applicable

statutory directives on accident prevention.

Instructed person

An instructed person is deemed to be a person who has been instructed

and, if required, trained in the tasks assigned to him/her and possible dan‐

gers that could result from improper behaviour, as well as having been

instructed in the required protective equipment and protective measures.

Service

Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent or Pro‐

Maqua to work on the system.

Qualification of personnel

Safety Chapter

WARNING!

Warning of hazardous feed chemical

Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on

the pump, material failure or incorrect handling of the

pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety

gloves, ...). Adhere to the material safety data sheet

for the feed chemical.

–Drain and flush the liquid end before working on the

pump.

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very serious injuries.

Please ensure when handling hazardous substances

that you have read the latest safety data sheets provided

by the manufacture of the hazardous substance. The

actions required are described in the safety data sheet.

Check the safety data sheet regularly and replace, if

necessary, as the hazard potential of a substance can

be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that

these safety data sheets are available and that they are

kept up to date, as well as for producing an associated

hazard assessment for the workstations affected.

WARNING!

Danger of electric shock

A mains voltage may exist inside the pump housing.

– If the pump housing has been damaged, you must

disconnect it from the mains immediately. It may

only be returned to service after an authorised

repair.

CAUTION!

Warning of feed chemical spraying around

Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure

in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by

unauthorised persons.

–Depressurise the system before commencing any

work on hydraulic parts.

CAUTION!

Warning of feed chemical spraying around

An unsuitable feed chemical can damage the parts of

the pump that come into contact with the chemical.

– Take into account the resistance of the wetted mate‐

rials and the ProMinent Resistance List when

selecting the feed chemical - see the ProMinent

Product Catalogue or visit ProMinent.

Safety information

Safety Chapter

CAUTION!

Danger of personnel injury and material damage

The use of untested third party parts can result in per‐

sonnel injuries and material damage.

– Only fit parts to metering pumps, which have been

tested and recommended by ProMinent.

CAUTION!

Danger from incorrectly operated or inadequately main‐

tained pumps

Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

– Adhere to the maintenance intervals.

All isolating protective equipment must be installed for operation:

nDrive front cover

nMotor fan cowling

nMotor terminal box cover

nPlug (Pos. 9 in Fig. 6 in Chap. "Repair")

In the event of an electrical accident, disconnect the mains cable from the

mains or press the emergency cut-off switch fitted on the side of the

system!

If feed chemical escapes, also depressurise the hydraulic system around

the pump as necessary. Adhere to the safety data sheet for the feed

chemical.

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure

(water)

Isolating protective equipment

Information in the event of an emergency

Sound pressure level

Safety Chapter

3 Carrying out repairs

WARNING!

Only return the metering pump for repair in a cleaned

state and with a flushed liquid end - refer to the chapter

"Decommissioning"!

Only return metering pumps with a completed Decon‐

tamination Declaration form. The Decontamination Dec‐

laration constitutes an integral part of an inspection /

repair order. A unit can only be inspected or repaired

when a Declaration of Decontamination Form is sub‐

mitted that has been completed correctly and in full by

an authorised and qualified person on behalf of the

pump operator.

The "Decontamination Declaration Form" can be found

at www.prominent.de.

WARNING!

Warning of hazardous feed chemical

Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on

the pump, material failure or incorrect handling of the

pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety

gloves, ...). Adhere to the material safety data sheet

for the feed chemical.

– Drain and flush the liquid end before working on the

pump.

CAUTION!

Warning of feed chemical spraying around

Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure

in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by

unauthorised persons.

–Depressurise the system before commencing any

work on hydraulic parts.

CAUTION!

Warning of feed chemical spraying around

An unsuitable feed chemical can damage the parts of

the pump that come into contact with the chemical.

– Take into account the resistance of the wetted mate‐

rials and the ProMinent Resistance List when

selecting the feed chemical - see the ProMinent

Product Catalogue or visit ProMinent.

Safety information

Carrying out repairs

CAUTION!

Warning of feed chemical spraying around

PTFE seals, which have already been used / com‐

pressed, can no longer reliably seal a hydraulic connec‐

tion.

– New, unused PTFE seals must always be used.

CAUTION!

Danger of personnel injury and material damage

The use of untested third party parts can result in per‐

sonnel injuries and material damage.

– Only fit parts to metering pumps, which have been

tested and recommended by ProMinent.

P_VA_0005_SW

Fig. 2: Liquid end parts

1 Suction connector

2 Dosing head

3 Pressure connector

4 Diaphragm

5 Backplate

6 Slide rod

9 Plug

nIf necessary take protective measures.

nAdhere to the material safety data sheet for the feed chemical.

nEnsure that the system is at atmospheric pressure.

1. Empty the liquid end (turn the liquid end upside down and allow the

feed chemical to run out; flush out with a suitable medium; flush the

liquid end thoroughly when using hazardous feed chemicals!)

2. Turn the stroke adjustment dial as far as 0% stroke length when the

pump is running (the drive axle is then difficult to turn).

3. Switch off the pump and secure it to prevent it being switched on

again.

4. Unscrew the hydraulic connectors on the discharge and suction

side.

5. Remove the screws.

Carrying out repairs

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere ProMinent Wasserpumpe Handbücher

ProMinent

ProMinent DULCO flex DFCa Bedienungsanleitung

ProMinent

ProMinent Makro/ 5 M5Ka Bedienungsanleitung

ProMinent

ProMinent gamma G/4b Bedienungsanleitung

ProMinent

ProMinent DULCO Trans 41/1000 PVDF Bedienungsanleitung

ProMinent

ProMinent DULCO flex Control - DFXa Bedienungsanleitung

ProMinent

ProMinent Evolution E1Sa Bedienungsanleitung

ProMinent

ProMinent DFB13 Bedienungsanleitung

ProMinent

ProMinent mikro g/5a Bedienungsanleitung

ProMinent

ProMinent concept plus Bedienungsanleitung

ProMinent

ProMinent Sigma X Bedienungsanleitung

ProMinent

ProMinent Dulco Flex DF2a Bedienungsanleitung

ProMinent

ProMinent Sigma / 2 Basic Type SBKa Bedienungsanleitung

ProMinent

ProMinent DULCO Trans 40/1000 PVDF Bedienungsanleitung

ProMinent

ProMinent Sigma 2 S2Ca Bedienungsanleitung

ProMinent

ProMinent delta Verdrahtungsschema

ProMinent

ProMinent Sigma 1 Basic Bedienungsanleitung

ProMinent

ProMinent Makro 5 Series Bedienungsanleitung

ProMinent

ProMinent Sigma 1 S1Cb Bedienungsanleitung

ProMinent

ProMinent Orlita Evolution Bedienungsanleitung

ProMinent

ProMinent Sigma 2 S2Cb Bedienungsanleitung

ProMinent

ProMinent DULCO flex Control Bedienungsanleitung

ProMinent

ProMinent Sigma Series Verdrahtungsschema

ProMinent

ProMinent Makro TZ Bedienungsanleitung

ProMinent

ProMinent DULCOflex DFDa Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung