Prorack K1016 Bedienungs- und Installationshandbuch

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K1016

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 1 x 1 x 1 x 1

x 2 x 2 x 1 x 1

x 1 x 1

Revision No: 1A 1

Fitting Kit K1016

MAX kgs (lbs)

W/P WHD

Volkswagen

Polo Mk5, 3dr Hatch 09-+ AU 60 kgs (132 lbs)

Polo Mk5, 3dr Hatch 09-+ NZ 60 kgs (132 lbs)

Polo Mk5, 3dr Hatch 09-+ ZA 60 kgs (132 lbs)

Polo Mk5, 3dr Hatch 09-+ CN 60 kgs (132 lbs)

Polo Mk5, 3dr Hatch 09-+ EU 60 kgs (132 lbs)

2

Fitting Kit K1016

X

A B C 1 2 3

Polo Mk5, 3dr Hatch 09-+ (AU) -485mm 225mm - 865mm 827mm -

-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -

Polo Mk5, 3dr Hatch 09-+ (NZ) -485mm 225mm - 865mm 827mm -

-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -

Polo Mk5, 3dr Hatch 09-+ (ZA) -485mm 225mm - 865mm 827mm -

-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -

Polo Mk5, 3dr Hatch 09-+ (CN) -485mm 225mm - 865mm 827mm -

-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -

Polo Mk5, 3dr Hatch 09-+ (EU) -485mm 225mm - 865mm 827mm -

-19 -1/8ths" 8 7/8ths" - 34 1/16ths" 32 9/16ths" -

3

Fitting Kit EN

K1016

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

4

Fitting Kit EN

K1016

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

5

Fitting Kit EN

K1016

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●It is important to put the clamps in the

correct position on the vehicle.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = A894

B = A895

C = A896

D = A897

6

Fitting Kit EN

K1016

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Refer to the underside of the pad for the

part number.

7

Fitting Kit EN

K1016

●It is important to put the pads in the correct

position on the vehicle.

●Letters refer to the pad part numbers and

position.

●Pad Part Number:

A = 11-04-223

B = 11-04-222

●Place rubber pads (supplied with fitting kit)

on the vehicle roof. Pad may vary in shape

to that shown.

●Make sure the pad fits into the holes

underneath the foot.

8

Fitting Kit EN

K1016

Fitment

●Clamps directly to edge of roof under the

doors

●Please check the front of this manual for

information relating specifically to your

vehicle.

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Tighten adjusting screw to 2 Nm (1.5 ft lb)

hand tight.

9

Fitting Kit EN

K1016

●Tighten locking screw on both legs evenly,

2.5 Nm (1.8 ft lb).

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

10