Prorack VOYAGER PR3207 Bedienungsanleitung

Page 1 of 14

09-13-568-Rev5

PR3207

Recovery Tracks Carrier

First Time Installation

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your Prorack dealer if any parts appear to be missing or damaged.

• Clean your roof racks and cargo basket prior to ﬁtting the Recovery Tracks Carrier.

Important Warning

• It is critical that all Prorack racks and accessories be properly and securely attached to your vehicle. Improper

attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others.

• You are responsible for securing the racks and accessories to your car, checking the attachments prior to use, and

periodically inspecting the products for adjustment, wear, and damage.

• If you do not understand all of the instructions and cautions, or if you have no mechanical experience and are not

thoroughly familiar with the installation procedures, you should have the product installed by a professional installer

such as a roof rack specialist.

Tools Required (for mounting bracket, square bar and cargo basket installations only)

• 13 mm Spanner / 13 mm Socket Wrench

(for Square Bar and Cargo Basket installation only)

• Tape Measure

Installation of Recovery Tracks Carrier plus Mounting Brackets on Prorack HD, Tradesman and other Heavy Duty Crossbars

Go to Page 3

Installation of Recovery Tracks Carrier plus Mounting Brackets on Prorack S-Wing and International T-Slot Crossbars

Go to Page 5

Installing Recovery Tracks Carrier direct to Prorack HD, Tradesman and other Heavy Duty Crossbars

Go to Page 7

Installing Recovery Tracks Carrier direct to Prorack S-Wing and International T-Slot Crossbars

Go to Page 9

Installing Recovery Tracks Carrier direct to P-bar and other square Crossbars

Go to Page 10

Installing Recovery Tracks Carrier on to a Cargo Basket

Go to Page 12

Note - this product is optimised to work with the following recovery tracks:

• Maxtrax MkII

• Tred 1100 mm & 800 mm

• Torque Wrench (optional)

• Padlock (optional)

Contents

Page 2 of 14

09-13-568-Rev5

710

Kit Contents

Item Component Qty Item Component Qty

1 M8 Socket Head Capscrew 45 mm 8 9 Adjuster Strap Assembly 2

2 Clamp Plate 4 10 Fixed Strap Assembly 2

3 M8 Nyloc Nut 8 11 M8 Slot Nut 4

4 M8 Spring Nut Long 6 12 M8 Socket Head Capscrew 25 mm 8

5 M8 T-Nut 6 13 M8 Spring Washer 6

6 Mounting Bracket 2 14 M8 Washer 16

7 Baseplate 2 15 M8 Socket Head Capscrew 16 mm 4

8 Allen Key 6 mm 1 16 Security Cable 1

Page 2 of 1409-13-568-Rev5

Page 3 of 14

09-13-568-Rev5

Check crossbar spread is between 492 mm to 892 mm. Insert 2 x M8 Spring Nuts at an equal distance

from the ends of each crossbar. Push Spring Nuts down into the crossbar channels and twist to lock into

place as pictured.

Use the Mounting Bracket to ensure Spring Nuts align with holes in the base of Mounting Bracket.

Installation of Recovery Tracks Carrier plus Mounting Brackets on Prorack HD, Tradesman

and other Heavy Duty Crossbars

Referring to Figure 1, secure the 2 x Mounting

Brackets to the M8 Spring Nuts in the crossbars.

Tighten to 4 Nm with 6 mm Allen Key provided

or a suitable Torque Wrench.

23Slide 1 x M8 Slot Nut into the top channel

of Mounting Bracket. Repeat step for other

Mounting Bracket.

M8 Socket Head

Capscrew 25 mm

M8 Spring Washer

M8 Washer

M8 Spring Nut

Fig. 1

Page 4 of 14

09-13-568-Rev5

Check the mounting position of the Baseplates by placing them on to the Mounting Brackets.

The middle Baseplate channels must align with the M8 slot Nuts in the Mounting Brackets.

Note the narrow ends of the Baseplates face towards the front and rear of the vehicle.

Set the distance between the inside of the Baseplates according to your Recovery Track type:

TRED 800 = 235 mm

TRED 1100 / MAXTRAX MKII = 440 mm

5Referring to Figure 2, loosely attach the

front Baseplate to the front Mounting

Bracket. Repeat steps for the rear

Baseplate with the narrow end facing

towards the rear of the vehicle.

Check that the center channels are

horizontal and in alignment. Recheck the

measurements between the Baseplates

from Step 4, and adjust the position of the

Baseplates as necessary.

Tighten all bolts to 4 Nm with 6 mm Allen

key provided or a suitable Torque Wrench,

and a 13 mm spanner as required.

Note the approximate positions

on the Baseplate middle and lower

channels that align with the holes

in the Mounting Brackets.

235 mm

440 mm

Baseplate

Mounting Bracket

Crossbar

Baseplate Channels

M8 Spring Washer

M8 Washer

M8 Socket Head

Capscrew 25 mm

M8 Washer

M8 Nyloc Nut

M8 Washer Fig. 2

6Attach Straps by hooking the metal

webbing buckles from behind through the

top and bottom holes on the Baseplates.

It is recommended that the Fixed Strap

assemblies be installed in the top position

on both Baseplates. Ensure that the

buckles are sitting ﬂush against the

Baseplate as pictured, that the Velcro

section of the Adjuster Strap is facing

forward and that the Velcro section of the

Fixed Strap is facing backward.

Repeat steps for other Baseplate.

Adjuster Strap

Fixed Strap

Page 5 of 14

09-13-568-Rev5

7Loosely ﬁt Adjuster strap through the cam buckle in the Fixed Strap assembly prior to ﬁtting recovery

tracks. Insert recovery tracks through the loose Straps. Locate the cross-hairs on your recovery tracks

into the corresponding cross slots in the Baseplates. Tighten Straps ﬁrmly and secure the Velcro

sections.

Installation of Recovery Tracks Carrier plus Mounting Brackets on Prorack S-Wing and

International T-Slot Crossbars

Check crossbar spread is between 492 mm to

892 mm. Push rubber inﬁll down and slide 2x

M8 T-Nuts into each crossbar channel at an

equal distance from the ends of the crossbars.

The 6 mm Alley key can be used to assist T-Nut

installation into the channel.

Use the Mounting Bracket to ensure T-Nuts align

with holes in the base of Mounting Bracket.

Referring to Figure 3, secure the 2 x Mounting

Brackets to the M8 T-Nuts in the crossbars.

Tighten to 4 Nm with 6 mm Allen Key provided

or a suitable Torque Wrench.

Fig. 3

Slide 1 x M8 Slot Nut

into the top channel of

Mounting Bracket.

Repeat step for other

Mounting Bracket.

M8 Spring Washer

M8 Socket Head

Capscrew 16 mm

M8 Washer

M8 T-Nut

Page 6 of 14

09-13-568-Rev5

4Check the mounting position of the Baseplates by placing them on to the Mounting Brackets.

The middle Baseplate channels must align with the M8 slot Nuts in the Mounting Bracket.

Note the narrow ends of the Baseplates face towards the front and rear of the vehicle.

Set the distance between the inside of the Baseplates according to your Recovery Track type:

TRED 800 = 235 mm

TRED 1100 / MAXTRAX MKII = 440 mm

Note the approximate positions

on the Baseplate middle and lower

channels that align with the holes

in the Mounting Brackets.

440 mm

235 mm

Baseplate

Mounting Bracket

Crossbar

Baseplate Channels

5Referring to Figure 4, loosely attach the

front Baseplate to the front Mounting

Bracket. Repeat steps for the rear

Baseplate with the narrow end facing

towards the rear of the vehicle.

Check that the center channels are

horizontal and in alignment. Recheck the

measurements between the Baseplates

from Step 4, and adjust the position of the

Baseplates as necessary.

Tighten all bolts to 4 Nm with 6 mm Allen

key provided or a suitable Torque Wrench,

and a 13 mm spanner as required.

M8 Socket Head

Capscrew 25 mm

M8 Spring Washer

M8 Washer

M8 Nyloc Nut

M8 Washer

Fig. 4

6Attach Straps by hooking the metal

webbing buckles from behind through the

top and bottom holes on the Baseplates.

It is recommended that the Fixed Strap

assemblies be installed in the top position

on both Baseplates. Ensure that the

buckles are sitting ﬂush against the

Baseplate as pictured, that the Velcro

section of the Adjuster Strap is facing

forward and that the Velcro section of the

Fixed Strap is facing backward.

Repeat steps for other Baseplate.

Adjuster Strap

Fixed Strap

Page 7 of 14

09-13-568-Rev5

7Loosely ﬁt Adjuster strap through the cam buckle in the Fixed Strap assembly prior to ﬁtting recovery

tracks. Insert recovery tracks through the loose Straps. Locate the cross-hairs on your recovery tracks

into the corresponding cross slots on the Baseplates. Tighten Straps ﬁrmly and secure the Velcro

sections.

Installation directly onto Prorack HD, Tradesman And Other Heavy Duty Crossbars

Check crossbar spread is between 492 mm to 892 mm. Position Baseplates onto separate crossbars

noting the narrow ends face towards the front and rear of the vehicle.

Set the distance between the inside of the Baseplates according to your Recovery Track type:

TRED 800 = 235 mm

TRED 1100 / MAXTRAX MKII = 440 mm

Note the approximate positions

on the Baseplate channels that

align with the channels in the

crossbars.

440 mm

235 mm

Baseplate Channels

Insert 3 x M8 Spring Nuts in each crossbar channel in the positions under the Baseplate channels noted

in the previous step. Push Spring Nuts down and twist to lock into place as pictured.

Note - Your crossbar spacing and

track size will determine where in

the Baseplate channels to secure

to the crossbars to obtain the

recommended distance.

Page 8 of 14

09-13-568-Rev5

3Referring to Figure 5, loosely ﬁt 2x

Baseplates to the M8 Spring Nuts in the

Crossbars.

Recheck the measurements between the

insides of the Baseplates from step 1 and

ensure center Baseplate channels align.

Tighten screws to 4 Nm with 6 mm Allen

Key provided or a suitable Torque Wrench.

5Fit Recovery Tracks by positioning the cross-hairs on your Tracks into the cross slots in the Baseplates.

Fit Adjuster Straps through cam buckles, pull to tighten ﬁrmly and secure the Velcro sections.

M8 Washer

M8 Socket Head

Capscrew 25 mm M8 Spring Washer

Fig. 5

4Attach Straps by hooking the metal

webbing buckles from behind through the

side holes on the Baseplates.

Ensure that the buckles are sitting ﬂush

against the Baseplate as pictured, that

the Velcro section of the Adjuster Strap is

facing forward and that the Velcro section

of the Fixed Strap is facing backward.

Repeat steps for other Baseplate.

Page 9 of 14

09-13-568-Rev5

Check crossbar spread is between 492 mm to 892 mm. Position Baseplates on to separate crossbars

noting the narrow ends face towards the front and rear of the vehicle.

Set the distance between the inside of the Baseplates according to your Recovery Track type:

TRED 800 = 235 mm

TRED 1100 / MAXTRAX MKII = 440 mm

Installation directly onto Prorack S-Wing and International T-Slot Crossbars

440 mm

235 mm

Baseplate Channels

Note the approximate positions on

the Baseplate channels that align

with the channels in the crossbars.

Push rubber inﬁll down and slide 3x M8 T-Nuts into each crossbar channel in the positions under the

Baseplate channels noted in the previous step.

The 6 mm Allen key can be used to assist T-Nut installation into the channel.

Note - Your crossbar spacing and

track size will determine where in the

Baseplate channels to secure to the

crossbars to obtain the recommended

distance.

Referring to Figure 6, loosely ﬁt 2x Baseplates to the M8 T-Nuts in the crossbars.

Recheck the measurements between the insides of the Baseplates from step 1 and ensure center

Baseplate channels align.

Tighten screws to 4 Nm with 6 mm Allen Key provided or a suitable Torque Wrench.

M8 Washer

M8 Spring Washer

M8 Socket Head

Capscrew 16 mm

Fig. 6

Page 10 of 14

09-13-568-Rev5

4Attach Straps by hooking the metal

webbing buckles from behind through the

side holes on the Baseplates.

Ensure that the buckles are sitting ﬂush

against the Baseplate as pictured, that

the Velcro section of the Adjuster Strap is

facing forward and that the Velcro section

of the Fixed Strap is facing backward.

Repeat steps for other Baseplate.

5Fit Recovery Tracks by positioning the cross-hairs on your Tracks into the cross slots in the Baseplates.

Fit Adjuster Straps through cam buckles, pull to tighten ﬁrmly and secure the Velcro sections.

Installation directly onto P-Bar and other Square Crossbars

Check crossbar spread is between 492 mm to

892 mm. Position Baseplates on to separate

crossbars noting the narrow ends face

towards the front and rear of the vehicle.

Set the distance between the inside of the

Baseplates according to your Recovery Track

type:

TRED 800 = 235 mm

TRED 1100 / MAXTRAX MKII = 440 mm

440 mm

235 mm

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