Ranger design 1530-PCX Bedienungsanleitung

INSTALLATION GUIDE

1530-PCX Double Clamp Ladder Rack

Promaster City ( Aluminum )

QUICK START GUIDE

REQUIRED ITEMS

PERSONS

NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.

qCordless Impact

qRatchet

qTape Measure

qMallet

qMarker

qLadder

qCutter

q1/2" Socket

qSawhorse ( Optional )

qBox

qKnife

q1/2" Wrench

q10mm Socket

qSilicone

q1.1 Setup...............................................................................................................................................

q1.2 Ladder Rack Assembly....................................................................................................................

3 - 5

6 - 13

Phase 1 - Assembly

Phase 2 - Installation

q2.1 Mounting Tracks Installation............................................................................................................

q2.2 Ladder Rack Installation..................................................................................................................

q2.3 Note.................................................................................................................................................

15 - 18

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 3

PHASE 1 – ASSEMBLY

1.1 SETUP

1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.

Item No. Description Qty.

10-149 Clamp Handle Support 2

10-545 Ski Plastic Plug 4

10-548 Hook Protector ( 4 - 3/8" L ) 2

10-718 Mounting Track 2

10-460 “V” Foot 4

15-2596 Third Crossbow 1

15-3003 Ladder Clamp Lock 2

15-3004 Ladder Clamp Rear Hook 2

15-3005 Ladder Clamp Bar ( Driver Side ) 1

15-3006 Ladder Clamp Bar ( Passenger Side ) 1

15-3010 Ski ( Left ) 1

15-3011 Ski ( Right ) 1

15-3122 Rear Crossbow 1

15-3127 Front Crossbow 1

15-4290 Front Hook 2

94-1009 Assembly Fastener Kit 1

96-1013 Install Fastener Kit 1

BILL OF MATERIALS

15-300615-3005

15-3011

15-3010

15-3004 15-4290

15-3003

10-545

10-149

10-548

10-460

10-718

15-312215-2596

15-3127

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 4

94-1009 Fastener Kit Fastener Assembly

1.1.3 Fastener kits.

4×

#90-487 Carriage Bolt 5/16" × 3/4"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

24×

#90-491 Carriage Bolt 5/16" × 1"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

4×

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

2×

#90-491 Carriage Bolt 5/16" × 1"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

#98-160 Spacer

# 90-487

4×

Carriage Bolt

5/16"-18 × 3/4"

SS304

# 90-491

26×

Carriage Bolt

5/16"-18 × 1"

SS304

# 98-117

Flat Washer

5/16", O.D 3/4"

SS18-8

34×

# 98-123

Lock Washer

Regular 5/16"

SS304

34×

# 94-105

Hex Nut

5/16"-18

SS316wax

34×

# 98-160 Spacer

SS18-8

2×

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 5

96 - 1013 Fastener Kit Fastener Assembly

8×

#90-209 Hex Bolt 5/16" × 1"

#98-123 Lock Washer

#98-117 Flat Washer

#94-150 Channel Nut

10×

#90-825 Hex Bolt M6 × 20mm

#98-119 Lock Washer

#98-113 Flat Washer

#98-149 Neoprene Spacer

# 98-119

10×

Lock Washer

1/4"

SS304

# 90-209

8×

Hex Bolt

5/16"-18 × 1"

SS304

# 94-150 Channel Nut

5/16"

8×

# 98-149

10×

Spacer

0.290" ID × 1.375" OD × 0.125" L

NEOPRENE

# 90-825

Hex Bolt

M6-1.0 × 20mm

SS304

10×

# 98-123

Lock Washer

5/16"

SS304

8×

10× # 98-113

Flat Washer

1/4", OD 5/8"

SS18-8

# 98-117

Flat Washer

5/16", OD 3/4"

SS18-8

8×

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 6

PHASE 1 – ASSEMBLY

1.2 LADDER RACK ASSEMBLY

1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector

to the upper rear hook.

1.2.2 Attach the rear hooks to the ladder clamps, with the pre-assembled hardware on the pivot bars.

TOOLS

qKnife

REMOVE

TOOLS

qCordless Impact

q1/2" Socket

q1/2" Wrench

#90-225 Hex Bolt

5/16" - 18 × 2" SS304

#98-117 Flat Washer

#94-111 Lock Nut

HARDWARE USED

4× hardware is pre-assembled.

2×

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 7

1.2.3 Slide carriage bolts on the bottom face of the crossbows.

TIPS: Use tape to keep the bolts from sliding off.

NOTE: The track plug must be removed from the underneath of the third crossbow, and reinstalled

after the feet have been installed in the nal position.

Third crossbow

• Slide 4 pcs. of 1" carriage bolts.

DRIVER SIDE

8×

#90-491 Hex Bolt

5/16" × 1" SS304

Rear crossbow

• Slide 2 pcs. of 3/4" carriage bolts.

• Slide 4 pcs. of 1" carriage bolts.

HARDWARE USED

2×

#90-487 Carriage Bolt

5/16" × 3/4" SS304

PASSENGER SIDE

8×

#90-491 Hex Bolt

5/16" × 1" SS304

Rear crossbow

• Slide 2 pcs. of 3/4" carriage bolts.

• Slide 4 pcs. of 1" carriage bolts.

Third crossbow

• Slide 4 pcs. of 1" carriage bolts.

HARDWARE USED

2×

#90-487 Carriage Bolt

5/16" × 3/4" SS304

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 8

1.2.4 Install the feet on the front, and rear crossbows.

NOTE: The more slanted side of the V foot should be closer to the end of the crossbow.

HARDWARE USED

16× hand-tighten the nuts.

Carriage bolts are already on

the crossbows.

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 9

1.2.5 Fasten the ladder clamp assemblies to the rear crossbow.

HARDWARE USED

4×

Carriage bolts are already on

the crossbows.

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

TOOLS

qCordless Impact

q1/2" Socket

qTape Measure

qMarker

12 - 3/4"

For technical support, contact us at 1-800-565-5321 1530-PCX Installation Guide |REV. B2 | Page 10

1.2.6 • Pull out the 14.5" track plug on both ends of the front crossbow.

• Loosen the pre-assembled hardware on the front hooks and slide the hooks onto the

front crossbow to the position shown below.

• Cut the track plug, then attach it back to the crossbow.

8.5"

Tighten the nuts just to hold the front

hook for adjustment.

HARDWARE USED

4× hardware is pre-assembled.

#98-123 Lock Washer

#98-117 Flat Washer

#90-491 Carriage Bolt 5/16" × 1"

#94-105 Hex Nut

TOOLS

qMarker

qCutter

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