RASOR FP120DT Montageanleitung

PNEUMATIC

CUTTING UNIT

USE MANUAL

FP120DT

COMPANY

ACKNOLEDGEMENT

Dear Customer,

thank you for choosing a Rasor®Elettromeccanica S.r.l. product.

Rasor®has been a reference point in the field of cutting systems in the textile, clothing,

furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for

years.

Its production has been always synonymous with reliability attested by many of satisfied

customers.

Rasor®quality system supervises all the company activities in order to provide the Customer

with a service that meets its needs and expectations in terms of product quality, delivery

reliability and stock of finished products.

All the parts of the devices have been planned and produced to guarantee an optimum

performance. In order to keep the high quality level and the long reliabilty of the Rasor®

products, it is recommended to use only original spare parts and to contact the head office

for any maintenance work.

Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by Luigi Spinelli. For more

than sixty years it has been producing automatic cutting systems, cutting units for textile

applications and electric and pneumatic cutters.

Initially considered as a point of reference for cutting systems in the

textile applications, the Rasor®products are nowadays widely used in

other fields: chemical, automotive, nautical and sport sectors and in

furniture manufacturing.

Rasor®can rely on the professional continuity of three generations,

thanks to the precious support of the promoting partner, to his passion, dedication and great

experience of seventy years.

The main characteristicof Rasor®is that each working phase, startingfrom the manufacturing

of the product up to its packing and delivery is carried out in Rasor®premises by qualified

operators who have professionaly grown up following the spirit of the company and of its

founders. This ensures the high quality which Rasor® has always considered as essential since

the beginning of its activity.

Following the innovative spirit mentioned above, our company is constantly focused on the

improvement of the product quality, on the study and development of new materials and

technologies.

1. GENERAL SAFETY RULES

This manual is an integral part of cutting unit FP120DT and must be carefully

read before using it since it gives important indications with regards to its safe

installation, use and maintenance. Keep it with care.

Before using cutting unit FP120DT, read carefully the following general safety

rules.

•PACKAGING.

After taking off the packaging make sure that the cutting unit is intact. In case of

doubt do not use it and contact an authorized service centre. Do not leave

pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within the

reach of children or disabled persons since they are potential sources of danger.

• AVOID DANGEROUS ENVIRONMENTS.

• KEEP CHILDREN AWAY.

Unauthorized persons, in particular children, must be kept away from the working

area.

• KEEP THE WORKING AREA ALWAYS IN ORDER.

The workplace must always be kept in order and well lightened;

• ALWAYS USE CUTTING UNITS FP120DT PROPERLY.

Use the cutting units only to carry out the works they have been designed for;

do not use them improperly.

• OBSERVE THE USE OF THE TOOL.

Do not cut excessively thick materials and always check blade conditions.

• AVOID ACCIDENTAL STARTINGS.

Before connecting cutting unit FP120DT, make sure that everything is installed

properly.

• CLOTHING.

Do not use large clothes or accessories that might get stuck in the moving parts.

• GOGGLES AND PROTECTIVE METAL MESH GLOVES.

Always use goggles, protective metal mesh gloves approved by Rasor®during

use and maintenance operations (according to UNI EN 388:2004 standard).

• SPARE PARTS.

During maintenance and replacement operations use only original spare parts.

Blade maintenance must be only performed by Rasor®technicians.

•INSTALLATION.

Any installation that is not in conformity with these specifications could jeopardize

your safety and cancels the warranty.

ALL RIGHTS ARE RESERVED ACCORDING TO THE

INTERNATIONALCOPYRIGHT CONVENTIONS,

The reproduction of any part of this manual, in any form, is forbidden without the

prior written authorization of Rasor®Elettromeccanica S.r.l.

The content of this guide can be modified without prior notice. Great care has

been taken in collecting and checking the documentation contained in this

manual to make it as complete and comprehensible as possible.

Nothing contained in this manual can be considered as a warranty, either

expressed or implied - including, not in a restrictive way, the suitability warranty

for any special purpose. Nothing contained in this manual can be interpreted as a

modification or confirmation of the terms of any purchase contract.

Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of

explosions and at high risk of fire. In case of damage or malfunction, cutting unit FP120DT

must not be used until the Customer Care Technical Service has repaired them.

The original configuration of the cutting unit must not be changed at all.

On receiving the machine make sure the supply corresponds to what has been ordered.

In case of non-compliance inform Rasor®immediately.

Also make sure the cutting unit has not been damaged during transport.

Customer CareTechnical Service

WARNING

The installer and the maintenance man must know the content of this manual. Although

the main features of the machine described in this manual are not subject to change,

Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details

and accessories it deems necessary to improve the machine or to meet manufacturing or

commercial requirements at any time and without being obliged to update this manual

immediately.

Informative letter

Forany information,please contact

RASOR®ELETTROMECCANICAS.r.l.

Via V. Caldesi, 6; 20161,MILANO (MI) - ITALY

Tel: +39.02.66221231; Fax: +39.02.66221293

e-mail: info@rasor-cutters.com

web: www.rasor-cutters.com

WARNING

2. TRANSPORT AND PACKAGING

The cutting unit is delivered in a carrying case, inside which there are various options. The

code of the ordered product and its serial number are indicated outside the package (see

picture 1). The following accessories are contained in a bag inside the package:

1) Poligonal blade;

2) Butterfly wrench for blade nut disassembly;

3) Drift for blade disassembly.

4) Lubricating oil.

3. PLATE DATA

The manufacturer's identification and EC STANDARD 2006/42/EC conformity plate (see picture

below) is located on the front part of the cutting unit.

The plate must not be removed at all, even if the machine is resold. Always refer to

the serial number (written on the plate itself) when contacting the manufacturer.

Several safety warnings are printed on a card which is applied to the cutting unit; such

warnings must be strictly followed by everyone dealing with the machine. The company is

not to be held responsible for damage to property or accidents to people which

might occur if the above-mentioned warnings are not observed. In such a case,

the operator is the only person responsible.

READ THE

INSTRUCTION

MANUAL

DO NOT

REMOVE THE

SAFETY

DEVICES

SHEARING

RISK

USE

METAL

GLOVES

USE

GOGGLES

Serial number

Year of production

Model

Motor

data

FP120DT

700

FP______

6645 18l/sec.

20___

4. PRODUCT DESCRIPTION

The fixture described in this manual is a pneumatic cutting unit model FP120DT which can be

assembled on automatic machines (e.g. spreaders, computerized cutting). FP120DT can operate

continuously and it can cut at various heights by means of multiple installation. Thanks to the

presence of a double hard metal counterblade and of a double air inlet, FP120DT is able to cut

in both the directions, saving so a stroke and therefore time in the cross-cut processes. Thanks

to the presence of a 645W pneumatic motor, FP120DT is able to cut difficult materials with

thickness up to 50 mm. It is particularly suitable for technical fabrics and composite materials.

By cutting with the blade and the counterblade always in contact and thanks to the steel upper

quality of the blade supplied, FP120DT guarantees the clean separation without frayings of the

two borders of the cut material. One special feature of cutting unit FP120DT is its ability to

sharpen the blade in each moment without disassembling it by means of a emery grinding wheel

mounted on the cutting unit head. After carrying out this operation, it is possible to start cutting

again. The pneumatic cutting unit is provided with a threaded connection suitable for most of the

air pipelines. A high power motor, perfectly balanced, with a high number of revolutions and

totally free of maintenance, reduces the vibrations to the minimum, thus making the cutting unit

comply with European Directive No. 2002/44/EC concerning the risks deriving from mechanical

vibrations. The cutting unit can be used also to cut damp or wet materials; therefore it is

recommended in tanneries, dyeworks, etc. The use of compressed air as source of energy allows

working continuously without problems of heating or motor overload. The mechanical parts are

made up of high quality steel, bronze and aluminium and require a lubrication after many working

hours.

1 Silencer 9 Left hard metal counterblade

21/4" right gas connection for

the air connector 10 Aluminium base covered with

Teflon®

31/4" left gas connection for the

air connector 11 Motor support

4 Pneumatic motor 12 Sharpening button

5Rearprotectionguard13 Greaser

6 Poligonal blade 14 Single thread lock

7 Front protection guard

8 Right hard metal counterblade

Device components

7. FIELD OF APPLICATION

6. NOISE LEVEL

NOTE

It is advisable for cutting unit FP120DT owners to verify the compliance with the local standard

concerning safety at work. The use of ear protecting devices is compulsory.

The maximum acoustic pressure level emitted by cutting unit FP120DT is about 60dB (A).

Noise tests have been carried out in compliance with Standard UNI EN ISO 11202:2010. The

device noise levels, measured at different distances (without any sound wave filtering system),

vary in the extent of few db (A).

Cutting unit FP120DT has been designed, manufactured and assembled to cut any kind of

fabrics or materials, with the exception of metal or wood, by means of rotary blades.

This equipment must not work:

- in areas prone to explosions;

- in presence of fine dust or corrosive gases;

- to cut metal and wooden materials.

It is forbidden to use cutting unit FP120DT for purposes different from the above-

mentioned ones.

5. TECHNICAL FEATURES

This technical data is only indicative and may be subject to change without notice.

* The indicated data is detected at the recommended working pressure of 6 bar.

8 side blade Ø 120 mm, in H.S.S. steel

Circular blade Ø 120 mm, in Extra steel

8 side blade Ø 120 mm, in H.S.S. steel

covered with TIN

8 side blade Ø 120 mm, in integral hard

metal

8 side blade Ø 120 mm, in H.S.S. steel

covered with Teflon®

12SHSSTF

Features of the available blades

12SHSS

12CSW

12SMD

12SHSSTN

120 mm, with counterblade - hard

metal

550 rev./min

about 50 mm

645 W with max. pressure*

1.6 Nm*

6 bar (max.)

18 litres/sec*

4400 g

6100 g

LUX 200

< 2,5 m/s2

0 ~ 55°C

10 ~ 95% without condensate

Cutting unit FP120DT features

Blade diameter

Blade speed (at max. power)

Working pressure

Torque at maximum power

Air consumption

Working temperature

Working humidity

Weight (with package)

Minimum light for working

operation

Vibrations at the start up

Cutting working depht

Motor power

Weight

9. RESIDUAL RISKS

Even though the cutting unit is safe, operators must pay attention to preserve their safety

and that of others.



The cutting blade can work even when the protection device is disassembled.

8. USE WARNINGS

We recommend following the indications below in order to work in safety conditions.

•All the operations must be carried out complying strictly with the safety rules of the

country where the device is to be installed.

•It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations of

the cutting unit.

•The Customer undertakes to comply with and make his staff observe all the rules and

regulations in force concerning safety, prevention of accidents and health in the work

place.

Therefore, the Customer assumes the responsibility to strictly follow all the rules and

regulations in force, as well as the special provisions in force in sport and public

installations the Customer declares to know after receiving all the relevant necessary

information.

•The cutting unit works even without its safety protection device. This protection

device must NEVER be removed.

•Always check the resistance of the material to be cut and the kind of blade which is

being used.

•The Customer shall equip his own personnel with all the individual safety protections

for the execution of the works, as well as with the ones which might be prescribed by

the Manufacturer due to specific danger conditions of the plant or of the area where the

personnel must work.

•Do not perform any adjustment while the blade is working.

•Always pay attention to the air pipe position to prevent it from being cut or damaged

by the blade.

•It is allowed to assemble cutting unit FP120DT on machines O.E.M. on condition that

their original structure is not modified. Otherwise, the intervention must be certified by

Rasor®.

•The (inside) air pipe and connector diameter must be min. Ø 8 mm.

10. INSTALLATION AND USE

To install and use the cutting unit proceed as follows:

1) Fix the cutting unit directly on the motor body by means of two half rings and screw

them by means of two socket head screws (see pictures 4 and 5).

NOTE

The cutting unit can be installed in any position/angle: vertically, laterally and it can be turned

upside down. It is not necessary that the aluminium base touches the machine table.

2) Lay the material to be cut;

3) Connect an air pipe to the quick connection “A” and an air pipe to the quick connection

“B” (not supplied) in order to carry out a bidirectional cut (see picture 6);

4) Set the pressure gauge (option) to 6 bar;

5) Put the material on the cutting foot (see picture 7);

6) Adjust the front mobile protection according to the thickness of the material to be cut;

7) Enable the air remotely and carry out the cutting operation in one direction or in the opposite one.

NOTE

Cutting unit FP120DT can work in a fixed position (the material moves) or it can move

forward while the material is kept in the same position. Make sure the material to be cut is

properly stretched, preventing it from curling.

WARNING

Do not tighten the two socket head screws, so as to avoid that the two half rings

deform the motor. Consider that the motor has a diameter of 65 mm (see picture

4). In this case, warranty is not valid.

11. AIR PRESSURE GAUGE (OPTION)

The cutting unit must be necessarily supplied with

lubricated air with a pressure of 4-6 bar.

Rasor®offers, as option, a reduction unit filter with a

pressure gauge already calibrated with the quantity of

oil to be delivered.

The unit shown in picture 8 is made up of:

1 - pressure reducer;

2 - valve to drain the condensate;

3 - drip-feed oiler unit;

4 - oil tank;

5 - pressure gauge;

6 - condensate tank;

7 - pipe fitting toconnect the quick connection to the network;

8 - pipe fitting to connect the quick connection to the

cutting unit.

For the use and maintenance read the instruction sheet supplied with

the filter.

467

13. LUBRICATION

Every 3-4 consecutive working days, it is necessary to

lubricate the pair of gears. To carry out this operation,

remove protective plug “A” located on the cutting unit

head and fill it with lubricating grease Rasor.

Screw plug “A” again few turns.

Screw plug “A” some turns every 2-3 consecutive working

days (see picture 9).

The blade must never be dirty with grease or oil.

WARNING

12. BLADE SHARPENING

After many hours of a continuative use of the cutting

unit, or if it would not be able to cut anymore, it is

necessary to sharp the blade.

To carry out this operation, start the blade and press

emery grinding wheel “2” located on it for 3-4 seconds

(by pressing push button “1”, as shown in picture 7).

Repeat the operation 2-3 times.

If the sharpening operation is not effective, check the

wear of emery grinding wheel “3” (see picture 8).

If emery grinding wheel “3” is too worn or dirty, replace

it.

14. PNEUMATIC MOTOR

In case of technical problems with the pneumatic motor, the entire motor must be

sent to Rasor®. Never disassemble the pneumatic motor since it could jeopardize

the guarantee.

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