RASOR FP100 Montageanleitung

PNEUMATIC

CUTTING UNIT

USE MANUAL

FP100

COMPANY

ACKNOWLEDGMENT

Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by the two promoting partners

Spinelli and Ciminaghi. For more than sixty years it has been producing automatic cutting

systems, cutting units for textile applications and electric and pneumatic cutters.

Initially considered as a point of reference for cutting systems in the

textile applications, the Rasor®products are nowadays widely used in

other fields: chemical, automotive, nautical and sport sectors and in

furniture manufacturing.

Rasor®can rely on the professional continuity of three generations,

thanks to the precious support of the promoting partner, to his passion, dedication and

great experience of seventy years.

The main characteristic of Rasor®is that each working phase, starting from the manufacturing

of the product up to its packing and delivery is carried out in Rasor®premises by qualified

operators who have professionaly grown up following the spirit of the company and of its

founders. This ensures the high quality which Rasor® has always considered as essential

since the beginning of its activity.

Following the innovative spirit mentioned above, our company is constantly focused on the

improvement of the product quality, on the study and development of new materials and

technologies.

Dear Customer,

thank you for choosing a Rasor®Elettromeccanica S.r.l. product.

Rasor®has been a reference point in the field of cutting systems in the textile, clothing,

furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for

years.

Its production has been always synonymous with reliability attested by many of satisfied

customers.

Rasor®quality system supervises all the company activities in order to provide the Customer

with a service that meets its needs and expectations in terms of product quality, delivery

reliability and stock of finished products.

All the parts of the devices have been planned and produced to guarantee an optimum

performance. In order to keep the high quality level and the long reliabilty of the Rasor®

products, it is recommended to use only original spare parts and to contact the head

office for any maintenance work.

1. GENERAL SAFETY RULES

This manual is an integral part of cutting unit FP 100 and must be carefully

read before using it since it gives important indications with regards to its safe

installation, use and maintenance. Keep it with care.

Before using cutting unit FP 100, read carefully the following general safety

rules.

• PACKAGING.

After taking off the packaging make sure that the cutting unit is intact. In

case of doubt do not use it and contact an authorized service centre. Do not

leave pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within

the reach of children or disabled persons since they are potential sources of

danger.

• AVOID DANGEROUS ENVIRONMENTS.

• KEEP CHILDREN AWAY.

Unauthorized persons, in particular children, must be kept away from the

working area.

• KEEP THE WORKING AREA ALWAYS IN ORDER.

The workplace must always be kept in order and well lightened;

• ALWAYS USE CUTTING UNITS FP 100 PROPERLY.

Use the cutting units only to carry out the works they have been designed

for; do not use them improperly.

• OBSERVE THE USE OF THE TOOL.

Do not cut excessively thick materials and always check blade conditions.

• AVOID ACCIDENTAL STARTINGS.

Before connecting cutting unit FP 100, make sure that everything is installed

properly.

• CLOTHING.

Do not use large clothes or accessories that might get stuck in the moving

parts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Always use goggles, protective metal mesh gloves approved by Rasor®during

use and maintenance operations (according to UNI EN 388:2004 standard).

•SPAREPARTS.

During maintenance and replacement operations use only original spare parts.

Blade maintenance must be only performed by Rasor®technicians.

• INSTALLATION.

Any installation that is not in conformity with these specifications could jeopardize

your safety and cancels the warranty.

Customer Care Technical Service

WARNING

Informative letter

RASOR

The installer and the maintenance man must know the content of this manual. Although

the main features of the machine described in this manual are not subject to change,

Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details

and accessories it deems necessary to improve the machine or to meet manufacturing

or commercial requirements at any time and without being obliged to update this

manual immediately.

ALL RIGHTS ARE RESERVED ACCORDING TO THE

INTERNATIONAL COPYRIGHT CONVENTIONS,

The reproduction of any part of this manual, in any form, is forbidden without

the prior written authorization of Rasor®Elettromeccanica S.r.l.

The content of this guide can be modified without prior notice. Great care has

been taken in collecting and checking the documentation contained in this

manual to make it as complete and comprehensible as possible.

Nothing contained in this manual can be considered as a warranty, either

expressed or implied - including, not in a restrictive way, the suitability warranty

for any special purpose. Nothing contained in this manual can be interpreted as a

modification or confirmation of the terms of any purchase contract.

Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of

explosions and at high risk of fire. In case of damage or malfunction, cutting unit FP 100 must

not be used until the Customer Care Technical Service has repaired them.

For any information, please contact

® ELETTROMECCANICA S.r.l.

Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY

Tel: +39.02.66221231; Fax: +39.02.66221293

e-mail: [email protected]

web: www.rasor-cutters.com

WARNING

The original configuration of the cutting unit must not be changed at all.

On receiving the machine make sure the supply corresponds to what has been ordered.

In case of non-compliance inform Rasor®immediately.

Also make sure the cutting unit has not been damaged during transport.

2. TRANSPORT AND PACKAGING

The manufacturer's identification and EC STANDARD 2006/42/EC conformity plate (see picture

below) is located on the front part of the cutting unit.

The plate must not be removed at all, even if the machine is resold. Always refer to

the serial number (written on the plate itself) when contacting the manufacturer.

Several safety warnings are printed on a card which is applied to the cutting unit; such

warnings must be strictly followed by everyone dealing with the machine. The company is

not to be held responsible for damage to property or accidents to people which

might occur if the above-mentioned warnings are not observed. In such a case,

the operator is the only person responsible.

Serial number

Year of production

Model

Motor

data

READ THE INSTRUCTION MANUAL

USE METAL GLOVES

USE GOGGLES

SHEARING RISK

DO NOT REMOVE THE SAFETY DEVICES

FP 100

900

P___________

The cutting unit is delivered in a cardboard box, inside which there are various options. The

code of the ordered product and its serial number are indicated outside the package (see

picture 1). The following accessories are contained in a bag inside the package (see picture

2):

1) HSS steel blade (6 sides);

2) Butterfly wrench for blade nut disassembly;

3) Drift for blade disassembly.

3. PLATE DATA

4. PRODUCT DESCRIPTION

The fixture described in this manual is a pneumatic cutting unit model FP 100 which can be

assembled on automatic machines (e.g. spreaders, computerized cutting) by means of a

proper bracket. Thanks to the use of a front point of reference and of an effective cutting

system with a hexagonal blade it is possible to use the cutting unit to cut different materials.

In particular the cutting unit has been planned to cut difficult materials such as moquettes,

polymeric materials, fiber glass, insulations and leather (even hide). One special feature of

cutting unit FP 100 is its ability to sharpen the blade in each moment without disassembling

it by means of a sharpener mounted on the cutting unit head. After carrying out this

operation, it is possible to start cutting again. The pneumatic cutting unit is provided with a

threaded connection suitable for most of the air pipelines. The turbine, perfectly balanced,

with a high number of revolutions and totally free of maintenance, reduces vibrations and

noise to the minimum. The cutting unit can be used also to cut damp or wet materials;

therefore it is recommended in tanneries, dyeworks, etc. The use of compressed air as

source of energy allows working continuously without problems of heating or motor overload.

The mechanical parts are made up of high quality steel, bronze and aluminium and require a

lubrication after many working hours.

11/4" gas connection for the air

connector 8Frontprotectionguard

luminium base covered with

Teflon

9 Motor support

3 Hexagonal blade 10 Silencer

4 Greaser 11 Rear protection guard

5 Pneumatic motor 12 Reference point

6 Emery 13 Carbide counterblade

7 Sharpening button 14 Plate locking the thread

Device components

Cutting unit FP 100 has been designed, manufactured and assembled to cut any kind of

fabrics or materials, with the exception of metal, plastic or wood, by means of rotary blades.

This equipment must not work:

- in areas prone to explosions;

- in presence of fine dust or corrosive gases;

- to cut plastic, metal and wooden materials.

It is forbidden to use cutting unit FP 100 for purposes different from the above-

mentioned ones.

6. NOISE LEVEL

5. TECHNICAL FEATURES

This technical data is only indicative and may be subject to change without notice.

The maximum acoustic pressure level emitted by cutting unit FP 100 is about 60dB (A).

Noise tests have been carried out in compliance with Standard UNI EN ISO 11202. The

device noise levels, measured at different distances (without any sound wave filtering system),

vary in the extent of few db (A).

The noise level has been detected with the silencer supplied with the fixture assembled on

the exhaust. The silencer must never be removed.

NOTE

It is advisable for cutting unit FP 100 owners to verify the compliance with the local standard

concerning safety at work. The use of ear protecting devices is compulsory.

6 side blade Ø 100 mm, H.S.S. steel

Circular blade Ø 100 mm, Extra steel

4 side blade Ø 100 mm, Germany Extra steel

6 side blade Ø 100 mm, H.S.S. steel covered

with Teflon®

6 side blade Ø 100 mm, solid carbide

Cutter circular blade Ø 100 mm, Extra steel

Features of the available blades

10EHSS

10SEXTG

10CFR

10EMD

10EHSSTF

10CSW

7. FIELD OF APPLICATION

100 mm, with counterblade - hard metal

900 rev/min

≈35 mm

350 W with max. pressure

6 bar (max)

1350 g

2400 g

9 litres/sec

LUX 200

< 2,5 m/s²

0 ~55 º

10 ~ 95% without condensate

Cutting working depht

Power

Weight

Cutting unit FP 100 features

Blade diameter

Blade speed

Working pressure

Temperature

Humidity

Weight with package

Air consumption

Minimum light for working operation

Vibrations at the start up

9. RESIDUAL RISKS

8. USE WARNINGS

We recommend following the indications below in order to work in safety conditions.

•All the operations must be carried out complying strictly with the safety rules of the

country where the device is to be installed.

•It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations

of the cutting unit.

•The Customer undertakes to comply with and make his staff observe all the rules and

regulations in force concerning safety, prevention of accidents and health in the work

place.

Therefore, the Customer assumes the responsibility to strictly follow all the rules and

regulations in force, as well as the special provisions in force in sport and public installations

the Customer declares to know after receiving all the relevant necessary information.

•The cutting unit works even without its safety protection device. This protection

device must NEVER be removed.

•Always check the resistance of the material to be cut and the kind of blade which is

being used.

•The Customer shall equip his own personnel with all the individual safety protections

for the execution of the works, as well as with the ones which might be prescribed by

the Manufacturer due to specific danger conditions of the plant or of the area where

the personnel must work.

•Do not perform any adjustment while the blade is working.

•Always pay attention to the air pipe position to prevent it from being cut or damaged

by the blade.

•It is allowed to assemble cutting unit FP 100 on machines O.E.M. on condition that

their original structure is not modified. Otherwise, the intervention must be certified

by Rasor®.

Even though the cutting unit is safe, operators must pay attention to preserve their

safety and that of others.



The cutting blade can work even when the protection device is disassembled.

10. INSTALLATION AND USE

To install and use the cutting unit proceed as follows:

1) Fix the cutting unit on the machine

by means of a flat or angle bracket

by inserting it on the upper part of

the cutting unit motor support (see

pictures 4 and 5).

NOTE

The cutting unit can be installed in any position/

angle: vertically, laterally and it can be turned

upside down. It is not necessary that the

aluminium base touches the machine table.

2) Lay the material to be cut;

3) Connect the air pipe to the quick connection “A” (not supplied)

(see picture 6);

4) Set the pressure gauge (option) to 6 bar;

5) Put the material on the cutting foot (see picture 7);

6) Adjust the front mobile protection according to the thickness of

the material to be cut;

7) Enable the air remotely and carry out the cutting operation.

NOTE

Cutting unit FP 100 can work in a fixed position (the material moves)

or it can move forward while the material is kept in the same position.

Make sure the material to be cut is properly stretched, preventing it

from curling.

Never use the two bolts which fix the motor to the cutting part to fasten cutting

unit FP 100. This operation may cause the motor shaft to break. In this case, warranty

is not valid.

11. AIR PRESSURE GAUGE (OPTION)

WARNING

The cutting unit must be necessarily supplied with

lubricated air with a pressure of 4-6 bar.

Rasor®offers, as option, a reduction unit filter with a

pressure gauge already calibrated with the quantity of oil

to be delivered.

The unit shown in picture 8 is made up of:

1 - pressure reducer;

2 - valve to drain the condensate;

3 - drip-feed oiler unit;

4 - oil tank;

5 - pressure gauge;

6 - condensate tank;

7 - pipe fitting to connect the quick connection to the network;

8 - pipe fitting to connect the quick connection to the cutting unit.

For the use and maintenance read the instruction sheet supplied

with the filter.

12. BLADE SHARPENING

13. LUBRICATION

Every 3-4 consecutive working days, it is necessary to

lubricate the pair of gears. To carry out this operation,

remove protective plug “A” located on the cutting unit head

and fill it with lubricating grease Rasor.

Screw plug “A” again few turns.

Screw plug “A” some turns every 3-4 consecutive working

days (see picture 11).

Screw the plug completely and fill it again.

The blade must never be dirty with grease or oil.

WARNING

After many hours of a continuative use of the cutting unit, or

if it would not be able to cut anymore, it is necessary to sharp

the blade.

To carry out this operation, start the blade and press sharpener

“2” located on it for 3-4 seconds (by pressing push button

“1”, as shown in picture 9).

Repeat the operation 2-3 times.

If the sharpening operation is not effective, check the wear

of emery grinding wheel “3” (see picture 10).

If emery grinding wheel “3” is too worn or dirty, replace it.

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