Raymarine E12207 Bedienungsanleitung

ydraulic Linear Drive

Installation instructions

12207 Type 2 (12 V)

12208 Type 2 (24 V)

M81202 Type 3 (12 V)

M81203 Type 3 (24 V)

HydraulicLinearDriveInstallationinstructions

Trademarksandregisteredtrademarks

Autohelm,hsb2,RayT echNavigator,RayT alk,SailPilot,SeaT alk,SeaTalkNG,SeaTalkHSandSportpilotareregisteredtrademarksof

RaymarineUKLimited.Seahawk,Smartpilot,PathnderandRaymarineareregisteredtrademarksofRaymarineHoldingsLimited.

Allotherproductnamesaretrademarksorregisteredtrademarksoftheirrespectiveowners.

FairUseStatement

Youmayprintnomorethanthreecopiesofthismanualforyourownuse.Youmaynotmakeanyfurthercopiesordistributeorusethe

manualinanyotherwayincludingwithoutlimitationexploitingthemanualcommerciallyorgivingorsellingcopiestothirdparties.

ENGLISH

Documentnumber:81177-5

Date:05-2010

Contents

Chapter1Importantinformation.............................7

Handbookinformation.....................................................7

CertiedInstallation........................................................7

EMCconformance..........................................................8

Technicalaccuracy.........................................................9

Productdisposal.............................................................9

EMCinstallationguidelines.............................................9

Connectionstootherequipment......................................9

Warrantyregistration.......................................................10

Installationprerequisites..................................................10

Chapter2Planning...................................................11

2.1Installationchecklist..................................................12

2.2Drivetypes...............................................................12

2.3Reservoir..................................................................13

2.4Productoverview......................................................13

2.5Typicalsystem..........................................................14

2.6Partssupplied...........................................................15

2.7Partsrequired...........................................................16

2.8Locationandmountingrequirements..........................16

2.9Productdifferences...................................................18

2.10Dimensions.............................................................18

2.11Dimensions.............................................................19

Chapter3Mounting..................................................21

3.1Mountingchecklist.....................................................22

3.2Hydraulicramalignment............................................22

3.3Hydraulicrammounting.............................................24

3.4Steeringsystemconnection.......................................24

3.5Hydraulicpumpmounting..........................................26

3.6Reservoirmounting...................................................27

3.7Fillingthereservoir....................................................27

Chapter4Cablesandconnections.........................29

4.1Generalcablingguidance..........................................30

4.2Clutchconnection.....................................................31

4.3Coursecomputerconnection.....................................32

4.4Post-installationcheck...............................................34

Chapter5Maintenanceandtroubleshoot-

ing..............................................................................35

5.1Maintenancechecks..................................................36

5.2Bleedingthesystem..................................................36

5.3Troubleshooting........................................................37

5.4Raymarinetechnicalsupport......................................38

AppendixATechnicalspecication.......................39

6HydraulicLinearDriveInstallationinstructions

Chapter1:Importantinformation

Handbookinformation

Thishandbookcontainsimportantinformationregardingthe

HydraulicLinearDrives.

Thehandbookisforusewiththefollowingmodels:

PartnumberTypeVoltage

E12207(replaces

M81200)

Type212V

E12208(replaces

M81201)

Type224V

M81202Type312V

M81203Type324V

Additionalhandbooks

Thefollowinghandbooksprovideadditionalinformationrelatingto

theoperationoftheHydraulicLinearDrive,andcompatiblecourse

computers.

DescriptionPartnumber

SPXSystemInstallationguide87072

SPXSystemCommissioning

Instructions

81287

SeaTalkngReferenceManual81300

CertiedInstallation

RaymarinerecommendscertiedinstallationbyaRaymarine

approvedinstaller.Acertiedinstallationqualiesforenhanced

productwarrantybenets.ContactyourRaymarinedealerfor

furtherdetails,andrefertotheseparatewarrantydocumentpacked

withyourproduct.

Warning:Productinstallationand

operation

Thisproductmustbeinstalledandoperatedin

accordancewiththeinstructionsprovided.Failureto

dosocouldresultinpersonalinjury,damagetoyour

boatand/orpoorproductperformance.

Warning:Switchoffpowersupply

Ensuretheboat’spowersupplyisswitchedOFF

beforestartingtoinstallthisproduct.DoNOTconnect

ordisconnectequipmentwiththepowerswitchedon,

unlessinstructedinthisdocument.

Warning:Entrapmenthazard

Thisproductfeaturesmovingpartsthatprovidea

potentialentrapmenthazard.Keepclearofmoving

partsatalltimes.

Warning:DoNOTashtest

DoNOTperformanelectricalashtestonthisproduct.

Importantinformation7

Warning:Hydraulicuid

Importantsafetyinformation:

•Eyes—Fluidisunlikelytocauseeyeirritationbut

theuseofeyeprotectionisadvised.Ifuidcomes

intocontactwitheyes,rinsewithcopiousamounts

ofwater.

•Skin—Fluidisunlikelytocauseimmediate

irritation,butprolongedandrepeatedcontactmay

beharmfultotheskin.Theuseofnitrileglovesis

recommended.Ifskinisexposedtouidwashthe

contaminatedskinthoroughlywithsoapandwater.

•Ingestion—Unlikelytocauseadversesystemic

healtheffects.IfingestedDONOTINDUCE

VOMITING,andseekmedicalattention.

•Inhalation—Removetheaffectedpersontofresh

air.Ifrecoveryisnotrapidobtainmedicalattention.

Warning:Ensuresafenavigation

Thisproductisintendedonlyasanaidtonavigation

andmustneverbeusedinpreferencetosound

navigationaljudgment.Onlyofcialgovernment

chartsandnoticestomarinerscontainallthecurrent

informationneededforsafenavigation,andthe

captainisresponsiblefortheirprudentuse.Itisthe

user’sresponsibilitytouseofcialgovernmentcharts,

noticestomariners,cautionandpropernavigational

skillwhenoperatingthisoranyotherRaymarine

product.

Caution:Ensurecleanliness

Absolutecleanlinessisessentialwhenworkingwith

hydraulicsystems.Eventhesmallestdirtparticle

couldpreventthesteeringsystemcheckvalvesfrom

workingcorrectly.

Caution:Structuralstrength

DuringoperationtheHydraulicLinearDriveproduces

aconsiderableamountofforce.YouMUSTmountthe

Hydraulicramtoaverysolidstructure(forexample,

asubstantialframememberofyourvessel).Boththe

structureandthetillerarmorrudderquadrantMUST

becapableofwithstandingthepeaklevelsofthrust

statedintheT echnicalSpecicationinthisdocument.

Insomecasesitmaybenecessarytobuildaspecially

strengthenedframetomountthedriveunit.Consult

thesteeringgearmanufacturerifyouhaveanydoubt

aboutthestrengthofthetillerarmorrudderquadrant.

Caution:Avoiddamagetohydraulic

ram

Anydamagetothehydraulicramwilldamagethe

sealsandallowairintotheunit,reducingperformance

andpotentiallycausingoilleaks.

EMCconformance

Raymarineequipmentandaccessoriesconformtotheappropriate

ElectromagneticCompatibility(EMC)regulationsforuseinthe

recreationalmarineenvironment.

8HydraulicLinearDriveInstallationinstructions

CorrectinstallationisrequiredtoensurethatEMCperformanceis

notcompromised.

Technicalaccuracy

Tothebestofourknowledge,theinformationinthisdocumentwas

correctatthetimeitwasproduced.However,Raymarinecannot

acceptliabilityforanyinaccuraciesoromissionsitmaycontain.In

addition,ourpolicyofcontinuousproductimprovementmaychange

specicationswithoutnotice.Asaresult,Raymarinecannotaccept

liabilityforanydifferencesbetweentheproductandthisdocument.

Productdisposal

DisposeofthisproductinaccordancewiththeWEEEDirective.

TheWasteElectricalandElectronicEquipment(WEEE)

Directiverequirestherecyclingofwasteelectricalandelectronic

equipment.WhilsttheWEEEDirectivedoesnotapplytosome

Raymarineproducts,wesupportitspolicyandaskyoutobeaware

ofhowtodisposeofthisproduct.

EMCinstallationguidelines

Raymarineequipmentandaccessoriesconformtotheappropriate

ElectromagneticCompatibility(EMC)regulations,tominimize

electromagneticinterferencebetweenequipmentandminimizethe

effectsuchinterferencecouldhaveontheperformanceofyour

system

CorrectinstallationisrequiredtoensurethatEMCperformanceis

notcompromised.

ForoptimumEMCperformancewerecommendthatwherever

possible:

•Raymarineequipmentandcablesconnectedtoitare:

–Atleast1m(3ft)fromanyequipmenttransmittingorcables

carryingradiosignalse.g.VHFradios,cablesandantennas.

InthecaseofSSBradios,thedistanceshouldbeincreased

to7ft(2m).

–Morethan2m(7ft)fromthepathofaradarbeam.Aradar

beamcannormallybeassumedtospread20degreesabove

andbelowtheradiatingelement.

•Theproductissuppliedfromaseparatebatteryfromthatused

forenginestart.Thisisimportanttopreventerraticbehavior

anddatalosswhichcanoccuriftheenginestartdoesnothave

aseparatebattery.

•Raymarinespeciedcablesareused.

•Cablesarenotcutorextended,unlessdoingsoisdetailedin

theinstallationmanual.

Note:Whereconstraintsontheinstallationpreventanyof

theaboverecommendations,alwaysensurethemaximum

possibleseparationbetweendifferentitemsofelectrical

equipment,toprovidethebestconditionsforEMCperformance

throughouttheinstallation

Connectionstootherequipment

Requirementforferritesonnon-Raymarinecables

IfyourRaymarineequipmentistobeconnectedtootherequipment

usingacablenotsuppliedbyRaymarine,asuppressionferrite

MUSTalwaysbeattachedtothecableneartheRaymarineunit.

Importantinformation9

Warrantyregistration

ToregisteryourHydraulicLinearDriveownership,pleasetakeafew

minutestolloutthewarrantyregistrationcardfoundinthebox,or

visitwww.raymarine.comandregisteron-line.

Itisimportantthatyouregisteryourproducttoreceivefullwarranty

benets.Yourunitpackageincludesabarcodelabelindicatingthe

serialnumberoftheunit.Youshouldstickthislabeltothewarranty

registrationcard.

Installationprerequisites

Beforeinstallingthisproductyoumustadheretotheinstallation

prerequisites.

Thehydraulicramdrivestherudderdirectlyfromthetillerarmor

rudderquadrant.Beforeinstallingthisdriveunit,checkthatthe

vessel’ssteeringsystemcanbebackdrivenfromtherudder.

10HydraulicLinearDriveInstallationinstructions

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