Raypak Commercial Space Heating and Domestic Water Bedienungsanleitung

ANEW ERA INBOILER DESIGN

Commercial Space Heating

and Domestic Water

ADB Advanced Design Boiler

Up to 97%

Thermal Efficiency

Ultra low NOx

Small Footprint

Aerodynamically

Stabilized Burner

Full Diagnostics

Multiple Venting

Options

Reduced Vent

Sizes

New!

1500 MBTU

100

8060 100 120 140 160

180 200 220

ADB without Condensing Heat Exchanger

ADB with Condensing Heat Exchanger

%Efficiency

°F Return Water Temperature

igh efficiency boilers were introduced in

response to the energy crisis of the

seventies. Most first generation high

efficiency boilers were simply standard units that

had been hurriedly modified to boost efficiency.

These boilers obtained higher efficiencies by

permitting steady-state condensation in the heat

exchanger and in the combustion chamber.

Failure to adequately protect the combustion

chamber and heat exchanger from the corrosive

effects of condensate meant that most first

generation units failed prematurely. The units

condensed, eventually corroded, and finally

were discarded.

Manufacturers learned from their mistakes. They

upgraded materials, redesigned heat exchangers

and refined their manufacturing techniques. The

second generation of high efficiency boilers,

which began to appear in the late eighties, was a

vast improvement. However, second generation

units still experience damage from condensation.

Although the materials used in second generation

high efficiency boilers last considerably longer,

they still eventually succumb to corrosion.

THIRD GENERATION TECHNOLOGY

After two decades of trial-and-error, the boiler

industry has finally realized that high efficiency

and long product life can only be obtained by

preventing condensation from occurring in the

combustion chamber. Raypak’s Advanced Design

Boiler is the first of a new generation of boilers

that can obtain ultra-high efficiencies without

compromising product life. The “secret” to the

ADB’s longevity is that condensation occurs only

in a corrosion-resistant condensing heat exchanger.

The ADB is designed so that condensation will not

occur in the primary heat exchanger or the

combustion chamber. The result

is an ultra-high efficiency

product that lasts.

Welcome to the future

of boiler technology.

Efficiencies up to

97%

THE EFFICIENCY YOU WANT AND THE RELIABILITY YOU NEED.

EFFICIENCY

THE ADB’S

NON-CONDENSING

PRIMARY HEAT EXCHANGER

THE EFFICIENCY YOU WANT

The Advanced Design Boiler is the first boiler that can

meet your exact efficiency requirements. The ADB, when

used without the Condensing Heat Exchanger (CHX), can

deliver thermal efficiencies up to 84%.

If higher efficiency is required, simply add the Condensing

Heat Exchanger to the installation. The CHX is designed to

capture the maximum amount of available energy by

extracting both sensible and latent heat from the flue

gases. That means ultra-high efficiencies – and substantial

energy savings.

AGA Design Certified Rating

RELIABILITY.

ADVANCED BURNER TECHNOLOGY

The heart of any boiler is the burner. It’s a critical

component that’s got to be designed right. That’s

why Raypak spent over four years perfecting the

ADB burner. The result is an industrial grade, fan-

assisted burner that provides superior perfor-

mance and is practically indestructible.

Standard high efficiency boilers use burners that

are either flimsy flame retention screens that burn

out, or radial perforated burners that eventually

clog and operate at reduced efficiencies. Unlike

these burner designs, the patented advanced

design burner will not clog or burn out. In fact,

Raypak is so confident, the new burner head is

backed with a TEN YEAR UNCONDITIONAL WARRANTY.

The ADB’s burner utilizes a solid metal bluff-body

burner head to generate a high-intensity aerody-

namically stabilized flame. The burner’s turbulent

mixing action reduces residence time and increas-

es flue gas recirculation. The result is clean, effi-

cient combustion with NOx emissions well within

the limits of the most restrictive air quality require-

ments.*

This is one tough burner and the warranty proves it.

* NOx emissions:

0-30 ppm depending on combustion air quality and

gas composition.

ERROR

HEAT

CENTRAL POINT WIRING AND DIAGNOSTICS

Raypak boilers have a well earned reputation for

being easy to service. The ADB is no exception. In

fact, the ADB sets a whole new standard for ser-

viceability – because it’s the first commercial boiler

to incorporate central point wiring (CPW).

Unlike older control technologies, CPW individually

monitors each and every boiler control and safety

function. Using an intuitive LED display referred to

as the Operation Status Center, CPW gives split-

second feedback on boiler firing status. Should

service be required, the ADB will even indicate

which component requires attention by illuminat-

ing the appropriate fault LED located on the ADB’s

U-2 Diagnostics Panel.

FLEXIBILITY.

THE CONDENSING HEAT EXCHANGER (CHX)

The CHX is a scavenging heat exchanger that has

been specifically designed to capture the maximum

amount of energy from the ADB’s exhaust gases.

When used with a pre-heat tank and a storage tank,

the ADB/CHX system can squeeze out an amazing

97% of all heat of combustion energy contained in

the flue gases.

The CHX is built tough

enough to withstand the

demanding conditions

found in condensing

applications. All materials

used in the CHX are

inherently corrosion

resistant and are treated

with advanced corrosion-

proof coatings for extra

protection. The headers

are bronze, the heat

exchanger tubes are

made of cupro-nickel and

are coated with a

condensate impervious

epoxy enamel. All

non-stainless internal fittings are either epoxy

coated or are chemically immune. The tube bundle

casing is fabricated from AL29-4C stainless steel,

and the outer jacket has an electrostatically applied

powder coat finish that is baked-on for superior

corrosion resistance and extra long life.

By segregating condensation from the primary

heat exchanger and the combustion chamber,

the CHX produces ultra-high efficiency without

sacrificing product life.

VENTING OPTIONS

CONVENTIONAL VENT

THROUGH-WALL VENT

DIRECT VENT/SEALED

COMBUSTION

VERTICAL VENT/SEALED

COMBUSTION

OUTDOOR

THE ADVANCED DESIGN BOILER

WEATHER PROOF JACKET

The heavy gauge steel exterior jacket is protected with

a baked-on UV-resistant Polytuf powder coat finish.

COMBUSTION AIR FAN

With easy-to-adjust combustion

air shutter.

CORROSION RESISTANT

STEEL

All metal fittings are galvanized

against rust.

SPARK TO PILOT

IGNITION

The most dependable ignition

method available.

MINIMUM CLEARANCE

REQUIREMENTS

Only one inch of clearance

is required from combustible

surfaces.

PRIMARY HEAT

EXCHANGER

Vertical, cylindrical, multi-pass

heat exchanger captures all

radiant energy, eliminating

the need for heavy refractory.

CUPRO-NICKEL FINNED TUBES

Provide fast, efficient heat transfer with extended

tube life. Will not corrode or erode and can handle

aggressive and hard water with ease.

SMALL FOOTPRINT

The ADB occupies less than 51/2 sq. ft. of floor space.

VENT PRESSURE SWITCHES

Enhance safety by verifying proper

burner operation.

UP-FRONT CONTROLS

Easy access to all controls and

gas train components.

ADVANCED BLUFF BODY

BURNER

Industrial-tough, solid metal burner

head won’t clog or burn out –

and it’s backed with a

TEN YEAR UNCONDITIONAL WARRANTY.

RUGGED ALL BRONZE

HEADERS

Are naturally corrosion resistant.

VENT OUTLET FLEXIBILITY

The flue gas outlet can be

repositioned in the field to vent from

either the back or right side of the unit.

TUBE SHEET CONSTRUCTION

Eliminates the repair and

maintenance problems associated

with rolling tubes directly into

a casting.

VIEWING PORT

Allows easy fine-tuning of the power burner.

OPERATION STATUS CENTER

Central point wiring, standard operating lights,

full-boiler diagnostics.

SHIP FOOT

MODEL INPUT OUTPUT B D E F G H K M P WGT PRINT AMPS

(MBTU) (MBTU) HEIGHT NPT NPT FLUE Lbs. Ft.2

H 751 750 630 64 38 44-1/2 29-3/4 1-1/2 2 8 17-3/4 41 680 5.4 8

H 1001 999 840 72 46 52-1/2 37-3/4 1-1/2 2-1/2 10 21-1/2 49 720 5.4 10

H 1501 1499 1260 82 56 62-1/2 47-3/4 1-1/2 2-1/2 12 20-1/4 59 780 5.4 12

FEATURES

•

Advanced Fan-Assisted Burner with Aerodynamically Stabilized Flame

•

Design Certified ANSI Z21.13 and Z21.10.3

•

Ultra-Low NOx: Less than 30ppm

•

Reduced Footprint

•

Indoor/Outdoor Construction

•

Thermal Shock Resistant

•

20 Year Limited Warranty

•

Natural Gas or Propane (except 1501)

STANDARD EQUIPMENT

HEAT EXCHANGER

•

Bronze Headers

•

Integral Finned Tube Heat Exchanger

Copper For Type H4

Cupro-Nickel For WH1

•

ASME Inspected and Stamped 150 PSIG

•

National Board Approved

•

Factory Installed ASME Relief Valve

•

Temperature and Pressure Gauge

GAS CONTROL TRAIN

•

Manual Main Gas Shut-Off Cock

•

Main Gas Pressure Regulator

•

Safety Shut-Off Valve, Redundant

•

Firing Mode: On/Off

•

Factory Fire Tested

•

CSD-1 Compliant Gas Train

CONTROLS

•

120V, 60Hz, 1ø Power Supply

•

120/24V Transformer

•

100% Pilot Safety

•

Electronic Intermittent Ignition (IID)

•

High Limit Safeties

•

Central Point Wiring

•

Full Boiler Diagnostics

•

Fan Proving Switch

•

Flow Switch

•

Blocked Flue Switch

CONSTRUCTION

•

Front Controls: Enclosed

•

Polytuf Powder Coat Finish

•

Durable Indoor/Outdoor Construction

•

Right Side or Rear Connections

Dimensions are in inches. Ratings shown for elevations up to 5000 feet. For installation at elevations over 5000 feet, please contact manufacturer.

See catalog 2000.27 for complete installation dimensions.

RAYPAK CORPORATE OFFICE AND

PRINCIPAL MANUFACTURING FACILITY

2151 Eastman Avenue

Oxnard, CA 93030

(805) 278-5300 FAX: (800) 872-9725

RAYPAK CANADA LIMITED

2805 Slough St., Mississauga

Ontario, Canada L4T 1G2

(905) 677-7999 FAX: (905) 677-8036

Raypak, Inc. reserves the right to make product changes

or improvements at any time without notice

www.raypak.com

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