Raypak 206A Handbuch

INSTALLATION & OPERATING

INSTRUCTIONS

WIMMING POOL & PA HEATER D-2

Catalog No. 6000.57.1D Effective: 05-21-10 Replaces: 10-26-06 P/N 241243 Rev. 3

WARNING: If these instructions are not followed e actly, a fire or e plosion may result

causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YO SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future

reference.

D-2 POWER VENT

206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A

(ELECTRONIC IGNITION MODELS ONLY)

Rev. 3 reflects the following:

Changes to: Parts photos on page 3, dimensional illustration on page 4, Fig. 1 and Fig. 3 on page 5, Illustrated Parts List

on page 19

RECEIVING EQ IPMENT

On receipt of your equipment, it is suggested that you visually check for external damage to the carton.

If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment.

Remove the complete assembly from the carton. If it is damaged, report the damage to the carrier immediate-

ly. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and

damages must be filed with the carrier by consignee.

Purchased parts are subject to replacement only under the manufacturerʼs warranty. Debits for defec-

tive replacement parts will not be accepted and defective parts will be replaced in kind only per our standard war-

ranties.

When ordering parts, you must specify the kit number. When ordering under warranty conditions, you

must also specify the date of installation.

The manufacturer recommends that this manual be reviewed thoroughly before installing the D-2 Power

Vent. If there are any questions which this manual does not answer, please contact you local Representative.

THIS ANUAL SHOULD BE AINTAINED IN LEGIBLE CONDITION AND KEPT ADJACENT TO THE UNIT.

(1) D-2 POWER VENT

(1) COLLAR ADAPTER

(1) 7/8” PLASTIC GRO ET

(1) ADJ. 90° ELBOW W/ SCREEN

(1) INSTALLATION AND OPERATING INSTRUCTIONS

(P/N 241243)

(1) 4” ADAPTER

The D-2 Power Vent is tested and certified to the latest edition of the American National Standard ANSI

Z21.56 standard for pool heaters.

The D-2 Power Vent is a fan-assisted combustion system designed for application to heater models 206

thru 407. When installed as directed, the unit is capable of operating in applications such as through-the-wall

venting and reduced horizontal and vertical vent pipe sizes in new and existing installations.

The D-2 Power Vent includes a blower with a 120/240 volt 60Hz 1.95/1.0A 3200 RP motor and a

plenum, complete with a draft proving switch and a motor relay.

HEATER

MODELS

FACTORY-

WIRED

D-2 POWER VENT

PART NO.

206/207 - 266/267 240 VAC 009832

336/337 - 406/407 240 VAC 009833

206/207 - 266/267 120 VAC 010744

336/337 - 406/407 120 VAC 010745

GENERAL SPECIFICATIONS

D-2 Power Vent

(with Adapter in place)

Elbow with Screen

Collar Adapter

Comes separated

(assembles together)

4” Adapter

INSTALLATION REQ IREMENTS

Failure to install, maintain and/or operate the Power Vent in accordance with manufacturerʼs instructions

may result in conditions which can produce bodily injury and property damage.

The equipment must be installed by a qualified installer in accordance with all local codes, or, in the

absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the

National Electrical Code, ANSI/NFPA 70. In Canada, installations must conform to CAN/CSA B149.1 and to the

latest Canadian Electrical Code Part 1.

Disconnect power supply when making wiring connections or when working around the fan blade and

motor. Failure to do so may result in severe personal injury and equipment damage.

ake certain the power source is adequate for the fan motor requirements. Do not add the Power Vent

to a circuit where the total load is unknown.

DIMENSIONS

13.59

18.13

7.91

1.88

4.38

DIMENSIONAL DATA

Model A B

206/207

266/267 12.31 4.31

336/337

406/407 18.31 7.31

INSTALLATION

1. Start off by disconnecting main power to the heater.

2. Remove the front door from the heater. See Fig 1.

3. If this is a retro-fit application, remove existing “Pagoda Top” and discard. See Fig. 2. If equipped with a

drafthood, refer to drafthood installation manual for removal process.

4. Remove the (6) Phillips screws that hold the jacket top to the heater. See Fig. 3.

5. Lift the rear end of the jacket top while inserting the collar adapter. See Fig. 4 & 5.

Note: Brackets are positioned underneath the collar adapter to capture the smaller model, See Fig. 6. Also

note the orientation of the adapter on the heater as shown in Fig. 7.

Pagoda Top

(3) on

other side

Fig 1 Fig 2 Fig 3

Fig 4 Fig 5

Fig 6

Brackets used only on

206/207/336/337 models to

hold collar adapter in place

Remove door by unfastening

knurled screw shown.

INSTALLATION (Continued)

6. Lower the jacket top back onto the heater and reinstall the (6) Phillips screws. See Fig. 3.

7. If installing on a model 266, 267, 406 or 407 heater, skip step 8.

8. Turn the Power Vent upside down. Using a 5/16” nut driver, relocate the mounting brackets as shown in Fig. 8.

9. Place the Power Vent on top of the heater. See Fig. 9.

10. ove the Power Vent, so that the collar adapter slips into the Power Vent. See Fig. 10.

11. Push in all four bracket tabs, so the Power Vent locks into position. See Fig. 11.

12. Using a 5/16” nut driver, remove the transformer cover located on the right side of the heater.

See Fig. 12.

Rear of

Heater

Fig 7 Fig 8 Fig 9

Fig 10 Fig 11 Fig 12

Front of

Heater

Tab Tab Access

Screw

Before

After

INSTALLATION (Continued)

13. Install the right side outdoor conduit through the top 7/8” hole located on the right side of the heater.

See. Fig. 13. Note: You must first remove the 7/8” plug on the heater to install the hard conduit.

14. Wire the heater power lines along with the D-2 Power Vent power lines to the supply power per the wiring

diagram. (See page 15 or 16.)

15. Reinstall the transformer cover. See Fig. 12.

16. Install the left side outdoor conduit through the top 7/8” hole located on the left side of the heater. See

Fig. 14. Note: You must first remove the 7/8” plug on the heater to install the conduit.

17. Remove the (4) Phillips screws that hold the control panel to the heater and lower the control panel. See

Fig. 15.

18. Remove and replace the 7/8” plug with the provided 7/8” grommet (located on the left side of the control

panel). See Fig. 16.

Power

Vent

Power

Supply

Fig 13 Fig 14

Fig 15 Fig 16

Access

Screw

Access

Screw

7/8”

Supplied

Grommet

INSTALLATION (Continued)

19. Route the 24 VAC harness through the 7/8” grommet, See Fig. 17.

20. Continue to route the harness down through any available grommet hole. See Fig. 18.

21. Wire the harness along with the installed gas valve harness per the wiring diagram.

22. Reinstall the (4) Phillips screws that hold the control panel to the heater. See Fig. 15.

23. Place the front door back onto the heater. Refer to Fig. 1.

VENTING

The D-2 Power Vent operates with a positive vent static pressure and with a vent gas temperature that prevents

excessive condensate production in the vent, and as such, is a CATEGORY III appliance.

The total length of horizontal run shall not exceed an equivalent length of 100 ft including the termination cap.

For all cases, each 90° elbow reduces the maximum horizontal vent run by 10 ft and each 45° elbow reduces

the run by 5 ft. The vent must be installed properly to prevent the flue gas leakage within the heater. The vent

pipe must be suitable for use with Category III Appliances which have flue gas temperatures of less than 400°F.

Care must be taken during the assembly to ensure that all joints are properly sealed.

For appliances installed in extremely cold climates, it is recommended that:

a) The vent be installed with a slight upward slope of not more than 1/4” per foot of horizontal run to the

vent terminal. In this case, an approved condensation trap must be installed per applicable codes.

b) The vent be insulated through the length of the horizontal run.

The exit terminal of the D-2 Power Vent shall not be less than 7 ft above grade where located adjacent to pub-

lic walkways. It must also be at least 3 ft above any forced air inlet located within a 10 ft radius.

Fig 17 Fig 18

U.S. Installations1Canadian Installations2

AClearance above grade, veranda, porch,

deck, or balcony 1ft (30 cm) 1 ft (30 cm)

BClearance to window or door that may be

opened

4ft (1.2m) below or to side

of opening; 1 foot (30 cm)

above opening

3ft (91 cm)

C Clearance to permanently closed window **

Vertical clearance to ventilated soffit located

above the terminal within a horizontal dis-

tance of 2 ft (61cm) from the centerline of the

terminal

5ft (1.5m) *

EClearance to unventilated soffit **

FClearance to outside corner **

GClearance to inside corner 6ft (1.83m) *

HClearance to each side of center line ex-

tended above meter/regulator assembly *

3ft (91 cm) within a height

15ft above the me-

ter/regulator assembly

IClearance to service regulator vent outlet *6ft (1.83m)

Clearance to non-mechanical air supply inlet

to building or the combustion air inlet to any

other appliance

4ft (1.2m) below or to side

of opening; 1 ft (30 cm)

above opening

3ft (91 cm)

KClearance to mechanical air supply inlet 3ft (91 cm) above if within

10 ft (3m) horizontally 6ft (1.83m)

LClearance above paved sidewalk or paved

driveway located on public property 7ft (2.13m) 7ft (2.13m) t

MClearance under veranda, porch, deck or

balcony *12 in. (30 cm) TT

1Inaccordance with the current ANSIZ223.1/NFPA54National Fuel Gas Code

2Inaccordance with the current CAN/CGA-B149 Installation Codes

tVent terminal shall not terminate directly above sidewalk or paved driveway located between 2 single family dwellings that serves

both dwellings

TT Permitted only if veranda, porch, deck, or balcony is fully open on a minimumof two sides beneath the floor and top of terminal and

underside of veranda, porch, deck or balcony is greater than 1 ft(30cm)

*Clearances in accordance with local installation codes and the requirements of the gas supplier

Minimum Clearances from Vent/Air Inlet Terminations—Indoor and Outdoor Installations

Vent/Air Inlet Termination Clearances

VENTING (Continued)

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